Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the multi-way harness connector X161 at the rear of the intake manifold. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 Ω between the low reference circuit terminal 5 and ground.
- If 5 Ω or greater
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
- Test for less than 2 Ω in the low reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If less than 5 Ω
- Ignition ON.
- Test for 4.8-5.2 V between the 5 V reference circuit terminal 11 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance
- Test for less than 2 Ω in the 5 V reference circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the 5 V reference circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If within the specified range
- Ignition ON, verify the scan tool Fuel Rail Pressure Sensor voltage parameter is less than 0.02 V.
- If 0.02 V or greater
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the signal circuit terminal 12 and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If less than 0.02 V
- Install a 3 A fused jumper wire between the signal circuit terminal 12 and the 5 V reference circuit terminal 11.
- Verify the scan tool Fuel Rail Pressure Sensor Voltage parameter is greater than 4.96 V.
- If 4.96 V or less
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 12 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 4.96 V
- Ignition OFF, remove the intake manifold.
- Connect the multi-way harness connector X161.
- Disconnect the B47B Fuel Rail Pressure Sensor connector.
- Ignition OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 Ω between the low reference circuit terminal 1 and ground.
- If 5 Ω or greater
Repair the open/high resistance in the circuit.
- If less than 5 Ω
- If 5 Ω or greater
- Ignition ON.
- Test for 4.8-5.2 V between the 5 V reference circuit terminal 3 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the 5 V reference circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, repair the open/high resistance in the circuit.
- If greater than 5.2 V
Repair the short to voltage in the circuit.
- If within the specified range
- Ignition ON, verify the scan tool Fuel Rail Pressure Sensor voltage parameter is less than 0.02 V.
- If 0.02 V or greater
Repair the short to voltage on the signal circuit.
- If less than 0.02 V
- If 0.02 V or greater
- Connect a 3 A fused jumper wire between the signal circuit terminal 2 and the 5 V reference circuit terminal 3.
- Verify the scan tool Fuel Rail Pressure Sensor Voltage parameter is greater than 4.96 V.
- If 4.96 V or less
- Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit terminal 2 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, repair the open/high resistance in the circuit.
- If greater than 4.96 V
- Test or replace the B47B Fuel Rail Pressure Sensor.
NOTE:
Testing for steps 2 through 5 is performed on the K20 Engine Control Module side of the multi-way harness connector.
NOTE:
Testing for steps 11 through 18 are performed at the fuel rail pressure sensor connector.