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Home >> Chevrolet >> 2017 >> Caprice 6.0L Eng VIN 2 >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 6.0L (L77) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

    Fig 1: Fuel Tank, Straps And Fasteners
    GM4094061Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  1. Use a suitable jack and install the fuel tank.
  2. Install Fuel Tank (3)
  3. Install Fuel Tank Straps (2) (Qty: 2)
  4. Install and tighten Fuel Tank Strap Fasteners (1) (Qty: 4) to 50 N.m (37 lb ft)
    5. Fig 2: Electrical Connector, Fuel Feed Line And Evaporative Emission Line
    GM4094006Courtesy of GENERAL MOTORS COMPANY
  5. Connect Evaporative Emission Line (3). Refer to Plastic Collar Quick Connect Fitting Service 
  6. Connect Fuel Feed Line (2). Refer to Plastic Collar Quick Connect Fitting Service 
  7. Connect Electrical Connector (1)
    8. Fig 3: Evaporative Emission Line, Fuel Tank Filler Hose And Clamp
    GM4093967Courtesy of GENERAL MOTORS COMPANY
  8. Connect Evaporative Emission Line (3). Refer to Plastic Collar Quick Connect Fitting Service 
  9. Install Fuel Tank Filler Hose (2)
  10. Install and tighten Fuel Tank Filler Hose Clamp (1) to 3.5 N.m (31 lb in)
    11. Fig 4: Evaporative Emission Lines And Electrical Connectors
    GM4093961Courtesy of GENERAL MOTORS COMPANY
  11. Connect Electrical Connectors (2) (Qty: 2)
  12. Connect Evaporative Emission Lines (1) (Qty: 2). Refer to Plastic Collar Quick Connect Fitting Service 
  13. Raise the rear frame. Refer to Rear Frame Replacement
  14. Install Parking Brake Rear Cable - Right Side. Refer to Parking Brake Rear Cable Replacement - Right Side
  15. Install Parking Brake Rear Cable - Left Side. Refer to Parking Brake Rear Cable Replacement - Left Side
  16. Install and tighten Fuel Tank Heat Shield to 5.5 N.m (49 lb in)
  17. Install Propeller Shaft. Refer to Propeller Shaft Replacement
  18. Install Exhaust System. Refer to Exhaust System Replacement (V8)
  19. Install the right rear tire and wheel assembly. Refer to Tire and Wheel Removal and Installation
  20. Refill the fuel tank.
  21. Inspect for fuel leaks.
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