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Home >> Chevrolet >> 2018 >> Volt Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel System- - 1.5L (L3A) - Repair Instructions >> Repair Instructions >> Exhaust Gas Recirculation Cooler Replacement >> Removal Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Removal Procedure

  1. Drain the cooling system. Cooling System Draining and Filling
  2. Three-Way Catalytic Converter Replacement - Remove
  3. GM4091518Courtesy of GENERAL MOTORS COMPANY

    Clamp (3) - Loosen [2x]

  4. Heater Inlet Hose (2)@Exhaust Gas Recirculation Cooler (1) - Disconnect
  5. Exhaust Gas Recirculation Cooler Water Bypass Outlet Hose (4)@Exhaust Gas Recirculation Cooler (1) - Disconnect
  6. GM4091333Courtesy of GENERAL MOTORS COMPANY

    Thermostat Bypass Hose Clamp (1) - Loosen

  7. Thermostat Bypass Hose (2) - Disconnect
  8. GM4091513Courtesy of GENERAL MOTORS COMPANY

    Remove the exhaust gas recirculation temperature sensor - position 1 (1) from exhaust gas recirculation cooler (3).

  9. Exhaust Gas Recirculation Cooler Bolt (2) - Remove [2x]
  10. GM4091535Courtesy of GENERAL MOTORS COMPANY

    Remove the exhaust gas recirculation temperature sensor - position 2 (2).

  11. Exhaust Gas Recirculation Cooler Bolt (3)@Exhaust Gas Recirculation Cooler (1) - Remove [2x]
  12. GM4091536Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Bolt (3) - Remove [2x]

  13. Exhaust Gas Recirculation Cooler (4) - Remove
  14. Gasket (1, 2)Remove and DISCARD [2x]