Removal Procedure
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Drain the cooling system. Cooling System Draining and Filling (GE 47716)
Oil Filler Cap - Remove
Intake Manifold Cover (1) - Remove
- NOTE:
To avoid small parts like bolts or retainers fallen into the engine, install the Oil Filler Cap.
Oil Filler Cap (1) - Install
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Outlet Duct Front Clamp (1) - Loosen
- Air Cleaner Outlet Duct Clamp (5) - Loosen
- Air Cleaner Outlet Duct Bolt (2) - Remove [2x]
- Air Cleaner Outlet Duct Nut (3) - Remove
- Air Cleaner Outlet Duct (4) - Remove
Disconnect the electrical connector.
- Remove the air cleaner housing from the retainers.
- Air Cleaner Assembly (1) - Remove
Charge Air Cooler Bolt (1) - Remove [4x]
Charge Air Cooler Outlet Air Hose Clamp (1) - Loosen [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Disengage [2x]
- Charge Air Cooler Coolant Hose (3) - Reposition [2x]
- Charge Air Cooler Inlet Air Hose Clamp (4) - Loosen
- Disconnect the electrical connector. (5)
Charge Air Cooler (1) - Remove
Charge Air Cooler Bracket Bolt (1) - Remove [4x]
Charge Air Cooler Bracket (1) - Remove
Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Remove
- Charge Air Cooler Coolant Hose (2) - Reposition
Oil Level Indicator Tube Bracket Bolt (2) - Remove
- Oil Level Indicator - Reposition
- Disconnect the electrical connectors and release the wiring harness retainers as necessary.
Intake Manifold Cover (1) - Remove
Intake Manifold Bolt (2) - Remove [5x]
- Intake Manifold (1) - Remove
Intake Manifold Gasket @ Intake Manifold (1) - Remove and DISCARD
Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise to relieve tension from the accessory drive primary belt (2).
- Remove the accessory drive primary belt (2) from the pulleys and tensioner (1).
- Slowly release tension on the drive belt tensioner (1).
Drive Belt Tensioner Bolt (2) - Remove [2x]
- Drive Belt Tensioner (1) - Remove
- Clean and inspect the drive belt surfaces of all the pulleys.
Battery Positive and Negative Cable Nut (1) - Remove
- Battery Positive and Negative Cable (2) @ Generator - Disconnect
- Electrical Connector (3) - Disconnect
- Wiring Harness Retainer (4) - Remove
- NOTE:
Bolts must be completely loosened but remain in generator until removal.
Generator Bolt (1) - Loosen [2x]
Generator (1) - Remove
- Generator Bolt (1) - Remove [2x]
Disconnect the electrical connector.
- Engine Oil Pressure Sensor (1) - Remove