Installation Procedure
- CAUTION:
To tighten or loosen the fuel injection fuel rail fuel pressure sensor, apply force ONLY to the attached hexagon. Applying force to the plastic housing of the sensor may damage the sensor.
NOTE:Ensure the fuel rail threads are clean and free of any excess fuel, or the fuel rail pressure sensor will NOT seal properly.
Lubricate the threads and sealing surface of the fuel rail pressure sensor (1) with one drop of clean engine oil. Adhesives, Fluids, Lubricants, and Sealers
- Install the fuel rail pressure sensor (1) and hand tighten.
- Remove the fuel rail pressure sensor (1) from the fuel injection fuel rail and re-lubricate with one drop of clean engine oil. Adhesives, Fluids, Lubricants, and Sealers
- Fuel Rail Pressure Sensor (1) - Install and tighten - Fastener Specifications
- Connect the electrical connector.
- Tie Strap (1) - Install NEW
Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
Intake Manifold (2) - Install
- Intake Manifold Bolt (1) - Install and hand tighten [5x]
- Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Intake Manifold Cover (1) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
- Oil Level Indicator - Install
Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
Install the hose retainers (1) as necessary.
Install the hose retainers (1) as necessary.
Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Charge Air Cooler Bracket (1) - Install
Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
Charge Air Cooler (1) - Install
Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
- Charge Air Cooler Coolant Hose (3) - Install [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
- Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
- Connect the electrical connector. (5)
Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Start the engine and check for fuel leaks.
Refer to Component Fastener Tightening Caution .
Refer to Fastener Caution .