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Home >> Chevrolet >> 2024 >> Traverse Z71 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.5L (LK0) - Repair Instructions >> Repair Instructions >> Fuel Sender Assembly Replacement >> Removal Procedure
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Removal Procedure

  1. Relieve the fuel system pressure. Fuel Pressure Relief 
  2. Drain the fuel tank. Fuel Tank Draining 
  3. Raise and support the vehicle. Lifting and Jacking the Vehicle
  4. Remove the propeller shaft. Two-Piece Propeller Shaft Replacement
  5. Using a suitable jack stand, support the differential carrier assembly.
  6. GM6465202Courtesy of GENERAL MOTORS COMPANY

    Differential Carrier Front Bolt (1) - Remove

  7. GM6465203Courtesy of GENERAL MOTORS COMPANY

    Lower the support stand to gain access to the 6 driveline torque tube bolts.

  8. Remove the 6 driveline torque tube bolts (1) from the differential carrier assembly.
  9. GM6466037Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The driveline torque tube and differential carrier are balanced as an assembly. When re-using the original driveline torque tube it should be re-installed in the same position in relation the pinion splines.

    Slowly separate the driveline torque tube from the differential carrier and use a paint pen, or a suitable marker, to mark the relationship of the driveline torque tube splined shaft to the differential carrier pinion (1).

  10. GM6465201Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If any fluid is found in the torque tube, check the condition of pinion oil seal.

    Driveline Torque Tube (1) @ Differential Carrier Assembly - Remove

  11. Rear Wheel Drive Differential Carrier Housing Gasket (2) - Remove and DISCARD
  12. GM5163165Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness (1) - Disconnect

  13. Fuel Tank Filler Hose Clamp (2) - Loosen
  14. Fuel Tank Filler Hose (3) - Remove
  15. Evaporative Emission Canister Vent Hose (4) - Disconnect - Plastic Collar Quick Connect Fitting Service 
  16. GM5163171Courtesy of GENERAL MOTORS COMPANY

    Fuel Pump Fuel Feed Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  17. Evaporative Emission Canister Vent Hose (2) - Disconnect - Plastic Collar Quick Connect Fitting Service 
  18. Disconnect the hose and wiring harness retainers as necessary.
  19. GM5163180Courtesy of GENERAL MOTORS COMPANY

    Place a suitable adjustable jack under the fuel tank.

  20. Fuel Tank Strap Bolt (1) - Remove [4x]
  21. Fuel Tank Strap (2) - Remove [2x]
  22. GM5163191Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank (1) - Remove

  23. GM5169685Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Disconnect [2x]

  24. GM5169687Courtesy of GENERAL MOTORS COMPANY

    Fuel Sender Retaining Ring (1) - Remove - CH - 48482  Fuel Sender Lock Ring Wrench (2)

  25. GM5169696Courtesy of GENERAL MOTORS COMPANY

    Transfer Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  26. GM6590748Courtesy of GENERAL MOTORS COMPANY

    Fuel Sender (1) - Remove

  27. Fuel Sender Seal (2) - Remove and DISCARD