Removal Procedure
WARNING:
Refer to Diesel / Gasoline Vapors Warning .
WARNING:
Refer to Safety Glasses Warning .
- Drain the fuel tank. Fuel Tank Draining
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Wiring Harness (1) - Disconnect
- Fuel Tank Filler Hose Clamp (2) - Loosen
- Fuel Tank Filler Hose (3) - Remove
- Evaporative Emission Canister Vent Hose (4) - Disconnect Plastic Collar Quick Connect Fitting Service
Fuel Pump Fuel Feed Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Vent Hose (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Retainer (3) - Remove
Place a suitable adjustable jack under the fuel tank.
- Fuel Tank Strap Bolt (1) - Remove [4x]
- Fuel Tank Strap (2) - Remove [2x]
Fuel Tank (1) - Remove
- If replacing fuel tank transfer parts as necessary.
Disconnect the electrical connector (1) at the fuel tank fuel pump module.
- Evaporative Emission Canister Vent Hose (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Fuel Pump Fuel Feed Hose (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
Fuel Pump Lock Ring (1) - Remove - CH 45722 Fuel Sender Lock Ring Wrench
Fuel Tank Fuel Pump Module (1) - Remove
- Fuel Pump Seal (2) - Remove and DISCARD