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Anti-Lock Brake System (Service Information): Sensor-Travel: Removal

CAUTION: Vacuum in power brake booster must be pumped down (removed) before removing master cylinder from power brake booster. This is necessary to prevent power brake booster from sucking in any contamination as master cylinder is removed. This can be done simply by pumping brake pedal, with vehicle's engine not running, until a firm feeling brake pedal is achieved.
  1. With engine not running, pump brake pedal until a firm pedal is achieved (4-5 strokes).
    Fig 1: LX BATTERY AND CABLES
    GC0012970Courtesy of DAIMLERCHRYSLER CORP.
  2. Disconnect and isolate battery negative cable (2) from battery post.
    Fig 2: ESP WIRING CONNECTIONS AT BOOSTER AND MASTER
    GC0014393Courtesy of DAIMLERCHRYSLER CORP.
  3. Disconnect wiring harness (6) connector at pedal travel sensor (7) on power brake booster (3).
    Fig 3: TRAVEL SENSOR SNAP RING
    GC0014637Courtesy of DAIMLERCHRYSLER CORP.
  4. Using a small screwdriver, remove sensor retaining ring (1).
  5. Pull travel sensor straight out of booster.