Fuel Pump Module: Installation

WARNING: This page is about a different car, the 2005 Dodge SX, 2005 Dodge SRT-4, and 2005 Dodge Neon. However, it is still accessible from the selected car via links, so may be relevant.

Wipe seal area of tank clean and place a new seal in position in the tank opening.
Position fuel pump in the tank. Make sure the alignment tab on the underside of the fuel pump module flange sits in the notch on the fuel tank. See Fig 1.

Fig 1: Alignment Tab
Courtesy of DAIMLERCHRYSLER CORP.
Position the locknut over the fuel pump module.
Tighten the locknut using Special Tool 6856 to 55 N.m (40.5 ft. lbs.). See Figure.
CAUTION: Over tightening the pump lock ring may result in a leak.
Install fuel tank, refer to FUEL TANK .
Lower vehicle.
Fill fuel tank. Check for leaks.