Charging System: Generator: Installation: 3.8L

Fig 1: Removing/Installing Generator

Courtesy of DAIMLERCHRYSLER CORP.

Install idler pulley to generator. See Fig 1.
Install assembly to vehicle.

Fig 2: Upper Mounting Bolt
Courtesy of DAIMLERCHRYSLER CORP.
Loose install upper mounting bolt. See Fig 2.

Fig 3: Generator Rear Mounting Bolt
Courtesy of DAIMLERCHRYSLER CORP.
Loose install rear mounting bolt. See Fig 3.

Fig 4: Installing Mounting Bolt With Idler Pulley
Courtesy of DAIMLERCHRYSLER CORP.
Loose install the lower mounting bolt. See Fig 4.

Fig 5: Idler Pulley Installed
Courtesy of DAIMLERCHRYSLER CORP.
Idler pulley installed. See Fig 5.
Tighten bolts to 54.2 N.m (40 ft. lbs.).

Fig 6: Power Steering Pump Relocation
Courtesy of DAIMLERCHRYSLER CORP.
Relocate the power steering pump assembly. See Fig 6.

Fig 7: Power Steering Pump Mounting Bolts
Courtesy of DAIMLERCHRYSLER CORP.
Install the 3 mounting bolts and tighten to 23 N.m (200 in. lbs.). See Fig 7.

Fig 8: Removing/Installing Drive Belt
Courtesy of DAIMLERCHRYSLER CORP.
Install the accessory drive belt. See Fig 8, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .

Fig 9: Generator Battery Connection Cover
Courtesy of DAIMLERCHRYSLER CORP.
Connect the battery cable to generator. See Fig 9.
Tighten nut to N.m 12.5 (110 in. lbs.).
Snap cable cover back into place.

Fig 10: Generator Field Connector
Courtesy of DAIMLERCHRYSLER CORP.

1 - Connector Lock

2 - Field Connector
Connect the field connector (2). See Fig 10.

Fig 11: Electrical Connector Lock
Courtesy of DAIMLERCHRYSLER CORP.

1 - Connector Lock

2 - Field Connector
Lock connector (1). See Fig 11.
Connect negative battery cable.
Install the air box assembly, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) - 2.5L or (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION) - 3.8L .