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2.7L Engine

  1. Clean sealing surfaces. Inspect gaskets for tears and cuts. Replace as necessary.
  2. Install coolant outlet connector and tighten bolts to 12 N.m (105 in. lbs.). See Figure.
  3. Connect hoses at coolant outlet connector. Use Special Tool 8495 Pliers to install clamps. See Figure.
  4. Connect engine coolant temperature sensor connector.
  5. Install upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) - 2.0L, (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) - 2.4L or (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) - 2.7L.
  6. Fill cooling system ((Refer to COOLING - STANDARD PROCEDURE) ).