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Charging System: Generator: Removal: 2.5/2.8L

  1. Disconnect the negative battery cable. See Fig 1.
    Fig 1: Battery Connection
    GC0024681Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the engine cover. See Fig 2.
    Fig 2: Engine Cover
    GC0024682Courtesy of DAIMLERCHRYSLER CORP.
  3. Raise vehicle and support.
  4. Turn wheels to the right. Remove the right front splash shield. See Fig 3.
    Fig 3: Splash Shield
    GC0024683Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the generator drive belt. See Fig 4.
    Fig 4: Generator Belt
    GC0024684Courtesy of DAIMLERCHRYSLER CORP.
  6. Lower vehicle.
  7. Disconnect the generator battery connection. See Fig 5.
    Fig 5: Generator Connections
    GC0024690Courtesy of DAIMLERCHRYSLER CORP.
    1 - Battery Connection
    2 - Field Connection
  8. Disconnect the field connection. See Fig 5.
  9. Relocate the wiring harness on upper generator bracket. See Fig 6.
    Fig 6: Upper Support Bracket
    GC0024685Courtesy of DAIMLERCHRYSLER CORP.
    1 - Wiring Harness
    2 - Upper Bracket
  10. Remove the Air Cleaner Box. See Fig 7.
    Fig 7: Air Box Removed
    GC0024687Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove the 2 lower mounting Bolts. See Fig 8.
    Fig 8: Generator Lower Bolts
    GC0024686Courtesy of DAIMLERCHRYSLER CORP.
    1 - Lower Mounting Bolts
  12. Remove generator.