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Home >> Chrysler >> 2007 >> Crossfire Base, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (3.5L Engine (Service Information)) >> Installation >> Engine Assembly
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Engine Assembly

WARNING: This page is about a different car, the 2007 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Lift
GC0066184Courtesy of CHRYSLER LLC
  1. Install the engine into the vehicle.
    Fig 2: Bell Housing And Bolts
    GC0066181Courtesy of CHRYSLER LLC
  2. Install one bell housing bolt.
  3. Torque the bolt to 38 N.m (28 ft.lbs.)
    Fig 3: Right Motor Mount Lower
    GC0066183Courtesy of CHRYSLER LLC
  4. Install the right motor mount bolt.
  5. The front engine mount to engine support bolt is torqued to 58 Nm (42 ft. lbs.).
  6. The engine support to crankcase bolts are torqued to 20 Nm (177 in. lbs.) and then tightened an additional 90 degrees.
    Fig 4: Left Motor Mount
    GC0066182Courtesy of CHRYSLER LLC
  7. Install the left motor mount bolt.
  8. The front engine mount to engine support bolt is torqued to 58 Nm (42 ft. lbs.).
  9. The engine support to crankcase bolts are torqued to 20 Nm (177 in. lbs.) and then tightened an additional 90 degrees.
  10. Remove the floor jack from the transmission.
  11. Remove the engine lift.
    Fig 5: Generator
    GC0066180Courtesy of CHRYSLER LLC
  12. Connect the generator electrical connector.
    Fig 6: Bell Housing And Bolts
    GC0066181Courtesy of CHRYSLER LLC
  13. Install the remaining bell housing bolts.
  14. Torque the bell housing bolts to 38 N.m (28 ft.lbs.)
    Fig 7: Torque Converter Bolts
    GC0066176Courtesy of CHRYSLER LLC
  15. Install the torque converter bolts and torque to 50 N.m (37 ft.lbs.).
    Fig 8: Starter Bolts
    GC0066179Courtesy of CHRYSLER LLC
  16. Install the starter.
  17. Install the starter bolts.
  18. Connect the B+ wire from the starter.
  19. Torque the starter to block bolts to 40 Nm (30 ft lbs).
  20. Torque the circuit 30 nut to 14 Nm (124 in. lbs.)
  21. Torque the circuit 50 nuts to 7 Nm (62 in. lbs.)
    Fig 9: Right Side Catalytic Converter Bolts And Exhaust Manifold
    GC0066178Courtesy of CHRYSLER LLC
  22. Install the bolts for the left exhaust flange.
  23. Install the bolts for the right exhaust flange.
  24. Torque the catalytic converter to exhaust manifold bolts to 20 Nm (177 in. lbs.)
    Fig 10: O2 Sensor Connector
    GC0066177Courtesy of CHRYSLER LLC
  25. Connect the oxygen sensor connectors at the connector bracket.
  26. Install the front lower sound shield.
  27. Lower the vehicle on the hoist.
    Fig 11: Coolant Hose Clamps
    GC0066175Courtesy of CHRYSLER LLC
  28. Connect the coolant level sensor.
  29. Connect the engine ground strap.
    Fig 12: Transmission Dipstick Bolts
    GC0066174Courtesy of CHRYSLER LLC
  30. Install the transmission dip stick bolts.
    Fig 13: PCM
    GC0066173Courtesy of CHRYSLER LLC
  31. Install the PCM.
  32. Connect the PCM connectors.
    Fig 14: Fuel Line
    GC0066185Courtesy of CHRYSLER LLC
  33. Connect the fuel lines at the fuel rail.
    Fig 15: Heater Hose Lines And Extension Line
    GC0066170Courtesy of CHRYSLER LLC
  34. Connect the canister purge lines.
    Fig 16: Electric Fan Connector
    GC0066172Courtesy of CHRYSLER LLC
  35. Connect the electric fan connector.
    Fig 17: Radiator Support
    GC0066186Courtesy of CHRYSLER LLC
  36. Install the radiator support. Make sure the radiator support location lines up with the marks made on the frame during the removal process.
    Fig 18: Transmission Cooler Lines
    GC0066169Courtesy of CHRYSLER LLC
  37. Install the lower radiator hose.
  38. Install the upper radiator hose.
  39. Install the heater hose lines from the extension line.
  40. Install the transmission cooler lines from the radiator.
    Fig 19: AC Compressor And PS Pump
    GC0066168Courtesy of CHRYSLER LLC
  41. Install the condenser lines.
  42. Install the condenser line bolt.
  43. Connect the A/C pressure sensor.
  44. Connect the power steering fluid lines.
  45. Fill the power steering fluid.
  46. Fill the coolant.
    Fig 20: Grill Assembly
    GC0066187Courtesy of CHRYSLER LLC
  47. Install the lower sound shield.
  48. Install the front fascia assembly.
  49. Install the license plate holder and step grip plate.
  50. Install the head lamp trim panel.
  51. Install the head lamp trim panel screws.
  52. Install the grill assembly.
    Fig 21: Intake Air Housing
    GC0066163Courtesy of CHRYSLER LLC
  53. Install the intake air housing.
    Fig 22: Remote Ground
    GC0066161Courtesy of CHRYSLER LLC
  54. Connect the battery ground.
    Fig 23: Hood Opened
    GC0066162Courtesy of CHRYSLER LLC
  55. Close the hood.
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