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2.2L Diesel Engine

Fig 1: Thermostat Assembly
GC0114244Courtesy of CHRYSLER LLC
1 - VENT HOSE
2 - THERMOSTAT HOUSING
3 - COOLANT HOSE
4 - FUEL LINE BRACKET (2.7L ONLY)
5 - UPPER RADIATOR HOSE
  1. Clean all sealing surfaces.
  2. Position and install thermostat housing (2). Tighten bolts to 9 N.m (80 lbs. in.).
    NOTE: Inspect condition of all clamps and hoses, replace as necessary.
  3. Connect coolant hoses and by-pass hose.
  4. Connect coolant temperature sensor electrical connector.
  5. Install generator. Refer to Electrical/Charging/GENERATOR - Installation .
  6. Close coolant drain.
  7. Install engine cover. Refer to Engine - Installation .
  8. Connect negative battery cable.
  9. Fill coolant system to proper level with appropriate coolant mixture. See SYSTEM FILLING - DIESEL ENGINE .
  10. Start engine and inspect for leaks.