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Common Specs & Procedures

300 COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM
  Torque FASTENER TORQUE
Axle Nut/Hub Nut
  Front
    AWD 157 ft. lbs. (213 N.m)
    RWD 184 ft. lbs. (250 N.m)
  Rear 157 ft. lbs. (213 N.m)
Battery SPECIFICATIONS
Brakes
  Bleeding Sequence Except SRT8: BASE BRAKE BLEEDING , BASE BRAKE BLEEDING - SRT8 , STANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING
  Disc Brakes
    Service Specifications SPECIFICATIONS
    Torque SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR
  Torque SPECIFICATIONS
Drive Belts
  Adjustment Serpentine belt used, not adjustable.
  Drive Belt Routing Refer to the appropriate "Drive Belt Routing" figure under REMOVAL .
Engine Cooling
  General Service Specifications SPECIFICATIONS
  Radiator Cap Pressure 16-20 psi (110-138 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I PUMP, WATER
Engine Mechanical
  3.0L
    Compression
    Oil Pressure 10 psi. (0.7 Bar) at Idle, 36 psi (2.5 Bar) at 3800 RPM
    Overhaul
    Torque
  3.6L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure Refer to OIL PRESSURE table under SPECIFICATIONS .
    Overhaul SPECIFICATIONS
    Torque TORQUE
  5.7L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed (MIN): 4 psi (25 kPa), @ 3000 RPM: 25-110 psi (170-758 kPa), If pressure is zero at curb idle, DO NOT run engine.
    Overhaul SPECIFICATIONS
    Torque TORQUE
  6.4L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed (MIN): 4 psi (25 kPa), @ 3000 RPM: 25-110 psi (170-758 kPa), If pressure is zero at curb idle, DO NOT run engine.
    Overhaul SPECIFICATIONS
    Torque TORQUE
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  3.0L
  3.6L 70 ft. lbs. (95 N.m)
  5.7L 70 ft. lbs. (95 N.m)
  6.4L 70 ft. lbs. (95 N.m)
Fuel System
  Pressure Specification
    Diesel As high as 1800 bar (26, 106 psi).
    Gas 58 psi +/- 5 psi (400 kPa +/- 34 kPa)
  Fuel Pressure Test Procedure
    Diesel
    Gas CHECKING THE FUEL DELIVERY SYSTEM
  Fuel Filter Location
    Diesel The fuel filter/water separator housing is located on the left side of the vehicle in front of the fuel tank.
    Gas Fuel filter is part of the fuel pump module.
  Fuel Filter R & I
    Diesel FILTER, FUEL
    Gas MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  3.6L
    Type RER8ZWYCB4 (NGK)
    Gap 0.040 in. (1.00 mm)
    Torque 13 ft. lbs. (17.5 N.m)
  5.7L
    Type SPLZF R5C11 (NGK)
    Gap 0.040 in. (1.00 mm)
    Torque 18.5 - 22 ft. lbs. (25 - 30 N.m)
  6.4L
    Type LZTR6AP11EG (NGK)
    Gap 0.040 in. (1.00 mm)
    Torque 7.5 -15 ft. lbs. (10 - 20 N.m): Torque critical tapered design. Do not exceed 15 ft. lbs.
Starting
  Starter STARTER MOTOR
  Torque TORQUE
Wheel Alignment
  Adjustment Specifications WHEEL ALIGNMENT
  Torque Front: SPECIFICATIONS Rear: SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque 110 ft. lbs. (150 N.m)