Idle-Up VSV
WARNING: This page is about a different car, the 1990 Daihatsu Rocky and 1990 Daihatsu Charade. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect negative battery cable. On Charade, remove glove compartment subassembly. On all models, install Sub-Harness (SST 09842-87704-000) between ECU and engine wiring. See Figure
.NOTE: Before installing sub-harness, ensure continuity exists on all sub-harness leads, and ensure none of the terminals are shorted together.
- Reconnect negative battery cable. Disconnect rubber hoses connected to idle-up VSV. Connect a vacuum pump to idle-up VSV and apply 3.94 in. Hg. Replace valve assembly if unable to obtain vacuum.
- Turn all accessories off. Turn ignition on. Make sure vacuum applied in step 2) drops to zero. If vacuum fails to drop, ensure voltage exists between sub-harness terminals No. 37 and 39. See Figure .
- If voltage does not exist, ensure resistance between terminals of idle-up VSV is 30-50 ohms. Replace valve assembly if resistance is NOT within specification. If resistance is within specification, check wiring between ECU and main relay. Repair as necessary.
- Start engine. After one minute, connect a vacuum pump to idle-up VSV and apply 3.94 in. Hg. If vacuum cannot be obtained, check and/or repair wiring between idle-up VSV and ECU.
- If wiring is good, ensure voltage exists between sub-harness terminals No. 17 and 39. If voltage exists, check wiring between headlight switch and/or defogger switch and ECU.
- Turn headlight and/or defogger switch on. Ensure vacuum applied in step 5) drops to zero. If vacuum does not drop to zero, ensure voltage exists between sub-harness terminals No. 17 and 39.
- If voltage does not exist, check wiring between headlight and/or defogger switch and ECU. Repair wiring (as necessary). Turn headlight and/or defogger switch off. Apply 3.94 in. Hg to idle-up VSV.
- Turn blower fan switch on. Ensure vacuum applied in step 8) drops to zero. If not, check wiring between idle-up VSV and blower fan switch. Repair wiring as necessary.
- Disconnect negative battery cable and remove sub-harness. Reconnect ECU and install battery cable. Reinstall vacuum hoses.