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Home >> Dodge and Ram >> 1994 >> Caravan Base, 2.5 K, Standard >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul - 2.5L >> Fuel System >> Fuel Tank >> Installation
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Fuel Tank: Installation

  1. Place fuel tank on top of transmission jack. Connect vapor separator rollover valve hose. Raise tank into position, and carefully work filler tube into tank. Transmission fluid may be used to lubricate tube as an aid in assembly.
    CAUTION: Ensure vapor vent hose is clipped to tank and is not pinched between tank and floor pan during installation. Ensure straps are not twisted or bent before and after tightening strap nuts.
  2. Install strap bolts. Remove transmission jack. Connect lines, and drain tube cap and wiring connector. Use new hose clamps.
  3. Install filler tube and tighten filler tube-to-inner and outer quarter panel screws. On affected models, install gasket between filler tube and inner quarter panel before installing mounting screws.
  4. On all models, replace cap on drain tube using new hose clamp. Fill fuel tank, and replace filler cap. Connect negative battery cable. Check for proper operation.


  1. Place fuel tank on top of transmission jack, and raise it high enough to connect fuel tubes and fuel gauge wire to fuel pump module. Raise tank into position. Install ground strap (if equipped). Install fuel tank mounting straps and tighten mounting straps. On all models, remove transmission jack.
  2. Connect vent hoses, filler tube and drain tube cap. Install new hose clamps, and tighten clamps securely. Connect fuel line if disconnected earlier. Refill tank, and inspect all hoses and lines for leaks. Reconnect negative battery cable. Pressurize system, and check for leaks.
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