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Installation (3.5L)

  1. Install rubber silicone seals on intake manifold end of EGR pipe, being careful to ensure silicone rubber seals are correctly installed and undamaged. See Fig 3.
  2. Using a new gasket, loosely install the EGR pipe into the intake manifold and loosely install EGR pipe to EGR valve. Tighten the EGR pipe-to-EGR valve to specification. See TORQUE SPECIFICATIONS .
  3. Install clips for the EGR tube to intake manifold plenum. Install transmission to throttle body bracket. Install air inlet tube and resonator. Reconnect negative battery cable at remote battery terminal on passenger's side strut tower.
Fig 1: Locating EGR Tube (3.5L)
G00114675Courtesy of DAIMLERCHRYSLER CORPORATION
Fig 2: Locating EGR Tube Clips (3.5L)
G00114676Courtesy of DAIMLERCHRYSLER CORPORATION
Fig 3: Locating EGR Tube Seal (3.5L)
G00114677Courtesy of DAIMLERCHRYSLER CORPORATION