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Powertrain Control Module: Removal

If the PCM is replaced of usage, update the mileage and vehicle identification number (VIN) in the new PCM. Use the DRBIII(R) scan tool to change the mileage and VIN in the PCM. If this step is not done a Diagnostic Trouble Code (DTC) may be set. Refer to the appropriate Powertrain Diagnostic Manual and the DRBIII(R) scan tool.

To avoid possible voltage spike damage to PCM, ignition key must be off, and the negative battery cable must be disconnected before unplugging the PCM connectors. Note radio programs.

The Powertrain Control Module Location (Fig 1 ).

Fig 1: Identifying PCM Location
G02681823Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect the negative battery cable.
  2. Remove the air cleaner.
  3. Disconnect the electrical connectors (Fig 2 ).
    Fig 2: Disconnecting Electrical Connectors
    G02681824Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove the 2 mounting bolts (Fig 3 ) and (Fig 4 ).
    Fig 3: Removing PCM Mounting Bolts (1 Of 2)
    G02681825Courtesy of DAIMLERCHRYSLER CORP.
    Fig 4: Removing PCM Mounting Bolts (2 Of 2)
    G02681826Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the controller out the bottom of the mounting cavity (Fig 5 ).
    Fig 5: Removing/Installing PCM
    G02681827Courtesy of DAIMLERCHRYSLER CORP.