Sending Unit And Sensor-Fuel Level - Right Side

Fig 1: Level Card Locking Tabs

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1. Install level sending card, make sure that the locking tabs are locked on the card.
   Fig 2: Level Card Wires Pass Side

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2. Route wires in the proper location.
3. Tie strap the wires harness to the hoses.
   Fig 3: Remove/Install Right Side Module

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4. Feed hoses and wiring harness into fuel tank and over the center hump in tank.
   Fig 4: Right Side Module Orientation

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5. Install module and align marks on the module for proper orientation.
   Fig 5: Tool 9430 Right Side Module

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6. Install module lock-ring.
7. Use special tool #9340 to tighten right side module lock ring.
8. Connect the fuel supply line to module.
   Fig 6: Access Cover Right Side Module

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9. Install plastic access covers to floor pan right side.
   Fig 7: View Of Fuel Return Line, Saipan Return Line & Module

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10. Install the fuel return hoses to module.
11. Install fuel supply line to module.
    Fig 8: View Of Module Fuel Level Sending Card, Fuel Return Lines & Fuel Supply Line

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12. Make sure that wires are routed properly.
    Fig 9: Wire Tie Strap

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13. Make sure that the level sending card wire is tie strapped to the fuel supply line at the module.
    Fig 10: Electrical Connectors

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14. Install left side module top to module bottom.
    Fig 11: Locating Electrical Connectors

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15. Connect the electrical connectors for right side fuel level sending card, left side module card. Make sure that wires are routed properly.
    Fig 12: Left Side Module Orientation

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16. Install module and align marks on the module for proper orientation.
    Fig 13: Removing/Installing Left Side Module Lock Ring Using Special Tool

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17. Install module lock-ring.
18. Use special tool #9340 to tighten left side module lock ring.
19. Connect the electrical connector to left side module and install plastic access cover.
    Fig 14: Foam Pad Under Seat

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20. Fold the foam pad covering access cover for modules back into place.
    Fig 15: Pulling Rear Seat Up

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21. Install rear lower seat cushion
    Fig 16: Rear Seat

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22. Rear lower seat cushion installed.
    Fig 17: Draining Fuel

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23. Fill fuel tank.
24. Connect negative battery cable.
25. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.