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Connector Terminal Installation

  1. Select a wire from the terminal repair kit that best matches the color and gauge of the wire being repaired.
  2. Cut the repair wire to the proper length and remove one-half (1/2) inch of insulation.
  3. Splice the repair wire to the wire harness (see Wire Splicing procedure). Refer to STANDARD PROCEDURE .
  4. Insert the repaired wire into the connector.
  5. Install the connector locking wedge, if required, and reconnect the connector to its mating half/component.
  6. Re-tape the wire harness starting at 1-1/2 inches behind the connector and 2 inches past the repair.
  7. Connect battery and test all affected systems.
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