Drive, Final: Assembly

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1 - THRUST WASHER

NOTE:

The differential is serviced as an assembly. Differential service is limited to bearing cups and cones. Any other differential component failure must be remedied by differential assembly and transfer shaft replacement.

Install the side gear thrust washer (1) in the differential case.

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1 - DIFFERENTIAL SIDE GEAR

Install the side gear (1) in the differential case.

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1 - PINION GEAR

2 - TABBED WASHER

3 - LOCATING TAB

4 - NOTCH

Install both pinion gears (1) and washers (2) in the differential case, while orientating the washer tabs to the notch in case.

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1 - PINION SHAFT
Install the pinion shaft (1).

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1 - DIFFERENTIAL SIDE GEAR
Install the differential side gear (1) in the case.

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1 - SIDE GEAR THRUST WASHER
Install the side gear thrust washer (1) in the case.

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1 - DIFFERENTIAL SUPPORT

2 - DIFFERENTIAL CASE
Install the differential support (1) in position, while aligning the through-holes.

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1 - DIFFERENTIAL CASE

2 - RING GEAR

Install the differential ring gear (2) in the case (1).

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1 - DIFFERENTIAL CASE

2 - PINION SHAFT RETAINER

3 - RING GEAR

4 - RING GEAR-TO-CASE BOLT

NOTE:

NEW bolts must be used.

Install NEW ring gear-to-case bolts, with the pinion shaft retainers, and tighten the bolts (4) to. Refer to TECHNICAL SPECIFICATIONS .
Check the differential side gear turning torque using the (special tool #C-4995A, Tool, Differential Bearing Torque). Turning torque should be no more than 10 to 20 in-lbs of drag. If drag exceeds 20 in-lbs decrease shim size. If the drag is less than 10 in-lbs, increase shim size.

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Using (special tool #6888, Installer, Seal) (1) and a press (2), install the differential bearing (3) to the pinion side of the differential housing.

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Using (special tool #C-4213, Installer, Bearing) (2) and a press (1), install the differential bearing (3) to the ring gear side of the differential.

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Using (special tool #C-4340, Installer, Bearing) (1) and a press, install the large pinion bearing to the pinion shaft.

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Using Installer (special tool #9723, Installer, Bearing) (1) and a press, install the small pinion bearing to the pinion shaft.