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Technical Specifications: Specifications

CLUTCH SPECIFICATIONS

DESCRIPTION MILLIMETERS INCHES
Low/Reverse Clutch Pack Clearance 0.89 -1.47 0.035 -0.058
Reverse Clutch 0.76 - 1.245 0.030 - 0.049
Overdrive Clutch 0.491 - 2.345 0.019 -.092
Underdrive Clutch 0.91 - 1.47 0.036 - 0.058
2/4 Clutch Clearance 0.76 - 2.64 0.030 - 0.104
Input Shaft End Play 0.13 - 0.635 0.005 to 0.025
Low Clutch Clearance 0.48 - 0.76 0.019 -0.030
Direct Clutch Pack Clearance 0.95 - 1.41 0.037 - 0.056
GEAR TRAIN MEASUREMENTS

DESCRIPTION MILLIMETERS INCHES
Front Sun Gear Bushings 29.55 - 29.60 1.163 -1.165
Rear Carrier Bushing 29.75 - 30.00 1.171 - 1.181
Overdrive Hub / Shaft Bushing 21.52 - 21.58 0.847 - 0.850
Oil Pump Reaction Support Sleeve 45.27 - 45.31 1.782 - 1.784
Oil Pump Outer Gear to Pump Pocket 0.089-0.202 0.0035-0.0079
Oil Pump Outer Gear to Crescent 0.060-0.298 0.0023 - 0.0117
Oil Pump Inner Gear to Crescent 0.093 - 0.385 0.0036 - 0.0151
Oil Pump Between Both Gear end Faces and the Reaction Shaft Support 0.020-0.046 0.0008-0.0018
Front / Rear Carrier Pinion end Play 0.15 - 0.61 0.006 - 0.024
Torque Converter Hub Bushing 38.019 - 38.11 1.499 - 1.501
Output Carrier Pinion End Play 0.15 - 0.76 0.006 - 0.030
Direct Clutch Retainer Bushing 39.71 - 39.75 1.563 - 1.565
Low Clutch Retainer Bushing (Steel) 28.22 - 28.26 1.111 - 1.113
Low Clutch Retainer Bushing (Brass) 30.01 - 30.03 1.181 - 1.182
TURNING TORQUE

DESCRIPTION N.m Ft. Lbs. In. Lbs.
Output Shaft Gear Drag Torque 0.4 - 1.0 - 3 - 8
Final Drive Remote Pinion Drag Torque 0.2 - 1.0 - 2 - 8
Differential Turning Torque 1.0 - 2.5 - 10 - 22
TORQUE SPECIFICATIONS

DESCRIPTION N.m Ft. Lbs. In. Lbs. COMMENT
Compounder Bearing Retainer Bolts 12 - 106  
Detent Spring Bolt 6 - 53  
Differential Cover Bolts 61 45 -  
Differential Output Bearing Cover Bolts 28 21 -  
Fluid Filter Mounting Nuts 5 - 40  
Fluid Filter Oil Pan Bolts 12 - 106  
Ground Cable Bolt 10 - 89  
Left Engine Mount Bracket Side Bolts 105 77 - Do not reuse these fasteners. If removed, a NEW  fastener must be installed and tightened to specifications.
Left Engine Mount Bracket upper Bolt 63 46 - Do not reuse these fasteners. If removed, a NEW  fastener must be installed and tightened to specifications.
Line Pressure Sensor Bolts 6 - 53  
Line Pressure Solenoid Bolt (VFS) 6 - 53  
Low/Reverse Piston Retainer-to-Case Screws 5 - 45  
Manual Lever Set Screw 1 - 10  
Oil Cooler-to-Case Fittings 14 - 124  
Oil Pump-to-Case Bolts 30 22 -  
Output Transfer Gear Bolt 271 200 -  
Park Pawl Plug 27 20 -  
Park Pawl Shaft Set Screw 1 - 10  
Pressure Taps Plugs 5 - 44  
Reaction Shaft-to-Pump Housing Bolts 28 21 -  
Remote Pinion Cover Bolts 18 13 -  
Ring Gear-to-Case Bolts 108 80 -  
Shifter cable Bracket-to-Case Bolts 20 15 -  
Solenoid Assembly-to-Valve Body Screws 6 - 53  
Speed Sensors Bolts 12 - 106  
Stirrup Strap Bolts 23 17 -  
Torque Converter-to-Driveplate Bolts 60 44 -  
Torque Strut Bracket to Gear Box Bolts 155 114 -  
Transfer Gear Cover-to-Case Bolts 12 - 106  
Transfer Gear Nut (underdrive compounder side) 264 195 -  
Transmission Bellhousing Bolts/Studs 55 41 -  
Valve Body Bolts 6 - 53  
Valve Body Oil Pan Bolts 12 - 106  
Valve Body Transfer Plate Bolts 6 - 53