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Module, Anti-Lock Brake System (Abs): Installation

NOTE:

If the Antilock Brake System (ABS) module is replaced, it must be initialized using the scan tool.

CAUTION:

When installing the ABS module to the HCU, be sure to properly align the ABS module and the HCU so that sensor terminals or the contact pads do not touch other parts of the modules. Otherwise, damage to the pressure sensor or Pump Motor connection may result requiring HCU replacement.

  1. With the ABS module (3) forward of the brake lines (4), move the module toward the outside of the vehicle and around the brake lines in order to align it with the Hydraulic Control Unit (HCU) (1).
  2. Align the ABS module contact tower (2) to the tower receiving hole of the HCU. Install the ABS module to the HCU without touching the tower terminals to any solenoids.
    NOTE:

    For ease of installation, place the ABS Module Right Hand (RH) bottom retaining fastener into the ABS Module mounting hole, prior to installing the ABS Module onto the HCU.

    NOTE:

    Tighten the ABS module fasteners in a crisscross pattern.

    GC0210021Courtesy of CHRYSLER GROUP, LLC
  3. Install and securely tighten the ABS module to HCU fasteners (1).
    GC0220718Courtesy of CHRYSLER GROUP, LLC
  4. Position the brake line to the HCU and secure it in the routing clip.
  5. Install the brake line flare nut (1) and tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS .
    GC0207320Courtesy of CHRYSLER GROUP, LLC
  6. Connect the HCU wire harness connector (3).
    GC0210188Courtesy of CHRYSLER GROUP, LLC
  7. Connect negative battery cable.
  8. Install the air cleaner body. Refer to 3.6L, BODY, AIR CLEANER, INSTALLATION or 5.7L, BODY, AIR CLEANER, INSTALLATION or 6.2L, BODY, AIR CLEANER, INSTALLATION or 6.4L, BODY, AIR CLEANER, INSTALLATION .
  9. Fill and pressure bleed the brake system. Refer to PRESSURE BLEEDING .
  10. Using the scan tool, initialize the ABS module by performing the ABS VERIFICATION TEST. Refer to ABS VERIFICATION TEST .