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Rail, Fuel: Installation

GC0152554Courtesy of CHRYSLER GROUP, LLC

Check the condition of the O-rings before installing the injectors. Replace if any damage or abnormal wear is found.

  1. Clean the area around the intake manifold injector ports.
  2. Lightly lubricate the fuel injector O-rings with a couple drops of clean engine oil.
  3. Install retaining clips on fuel injectors (2).
  4. Push injectors (3) into fuel rail (1) until clips are in the correct position.
    GC0155874Courtesy of CHRYSLER GROUP, LLC
  5. Position fuel rail (1) over intake manifold injector ports, and push rail into place. Tighten fuel rail mounting bolts (2) to 8 N.m (71 in. lbs.).
    GC0155876Courtesy of CHRYSLER GROUP, LLC
  6. Position the wiring harness onto the fuel rail and engage two wire harness retainers (1)
  7. Connect and lock the fuel injector wire harness connectors (2).
    GC0156457Courtesy of CHRYSLER GROUP, LLC
  8. Connect the fuel line (1) to the fuel rail.
    GC0155583Courtesy of CHRYSLER GROUP, LLC
  9. Install the purge flow control solenoid bracket (2). Tighten bolt (7), two nuts (1) to 8 N.m (71 in. lbs.).
    GC0156078Courtesy of CHRYSLER GROUP, LLC
  10. Position and engage the purge flow control solenoid (1) to the bracket (4).
  11. Install the air cleaner body

    Refer to BODY, AIR CLEANER, INSTALLATION .

  12. Connect the negative battery cable.
  13. Install the engine cover.