LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Fiat >> 2019 >> 500X Pop >> Repair and Diagnosis >> Transmission >> Transfer Case >> Power Transfer Unit (Service Information) >> Removal And Installation >> Installation
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Removal And Installation: Installation

  1. If removed, install the Power Transfer Unit (PTU) actuator and tighten the bolts.
    GC0163534Courtesy of CHRYSLER GROUP, LLC
  2. Install the PTU (1a) complete with a NEW  O-ring and tighten the bolts (1b) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
  3. Remove the PTU support tools.
    GC0165499Courtesy of CHRYSLER GROUP, LLC
  4. Install the intake manifold support bracket stud (1) into the intake manifold.
    GC0164532Courtesy of CHRYSLER GROUP, LLC
  5. Install the PTU support bracket (1a) the tighten the bolts (1b) and (1c) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
  6. Install the intake manifold support bracket and tighten the nuts.
  7. Connect the wire harness connector to the PTU actuator.
  8. Install the front suspension crossmember. Refer to CROSSMEMBER, FRONT SUSPENSION, INSTALLATION .
  9. Install the right front halfshaft. Refer to REMOVAL AND INSTALLATION .
  10. Verify that the PTU and transmission are filled to the specified fluid level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  11. Lower the vehicle.
  12. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.
  13. When installing a NEW  (PTU), connect the diagnostic scan tool, enter "miscellaneous functions" of the DriveTrain Control Module (DTCM) and run the self-learning procedure for the PTU.
scientia non olet · About LEMON Manuals