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Test Aa - Dc Motor/Idle Tracking Switch Assembly & TPS

Perform this test only when codes 12, 13, 23, 38, 53, 58, 63, 68, 71, 73, or 93 are displayed or when directed here by DIAGNOSIS BY SYMPTOM TEST  . To prevent replacement of good components be aware that the following non-EEC related areas may be at fault: anti-dieseling speed set to high, vacuum leaks, sticking throttle, or basic engine (valves timing, etc.).

  1. Turn key off and wait 10 seconds. Disconnect harness from DC motor. Using jumper wires, connect ISC + circuit of DC motor to battery positive terminal and ISC - circuit of DC motor to battery negative terminal for 4 seconds. DC motor shaft should extend more than 2" (50 mm). See DC Motor Shaft Measurements. Now connect ISC + circuit of DC motor to battery negative terminal and ISC - circuit of DC motor to battery positive terminal for 4 seconds. DC motor shaft should retract to less than 1 3/4" (44 mm). If DC motor shaft moves in and out as indicated, go to next step. If not, replace DC motor and repeat QUICK TEST  .
  2. Turn key off and wait 10 seconds. Leave harness disconnected from DC motor. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Connect breakout box, leaving ECA disconnected. Set DVOM on 200-ohm scale. Measure resistance between test pin No. 41 and ISC - circuit at harness connector and between test pin No. 21 and ISC + circuit at harness connector. If both readings are less than 5 ohms, go to next step. If readings are 5 ohms or more, repair circuit(s) and repeat QUICK TEST  .
    Fig 1: DC Motor Shaft Measurements
    G6048
  3. Turn key off and wait 10 seconds. Leave ECA disconnected. Set DVOM on 200,000-ohm scale. Measure resistance between test pin No. 41 and test pins No. 40 and 60. Also measure resistance between test pin No. 21 and test pins No. 40 and 60. If all readings are greater than 10,000 ohms, go to next step. If any reading is less than 10,000 ohms, repair faulty circuit(s) and repeat QUICK TEST  .
  4. Turn key off and wait 10 seconds. Leave breakout box installed and ECA disconnected. Disconnect DC motor from harness. Set DVOM to 20-volt scale. Measure voltage between test pin No. 41 and test pins No. 40 and 60. Also measure voltage between test pin No. 21 and test pins No. 40 and 60. If all readings are less than one volt, replace ECA and repeat QUICK TEST  . If any reading is more than one volt, repair faulty circuit(s) and repeat QUICK TEST  .
  5. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Using jumper wires, connect DC motor ISC - circuit to battery positive terminal and ISC + circuit to battery negative terminal for 4 seconds. If DC motor shaft retracts away from throttle lever, go to step 7). If shaft does not retract, go to next step.
  6. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Ensure DC motor is fully retracted. Measure distance from DC motor mounting bracket to tip of motor shaft. See DC Motor Shaft Measurements. If DC motor shaft is retracted to less than 1 3/4" (44 mm), reconnect DC motor. Check throttle stop adjustment. If DC motor shaft does not retract, replace DC motor and repeat QUICK TEST  .
  7. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Ensure DC motor is fully retracted and not touching throttle lever. Set DVOM on 200-ohm scale. Measure resistance between ITS circuit and SIG RTN at DC motor connector. If reading is less than 5 ohms, go to next step. If not, replace DC motor and repeat QUICK TEST  .
  8. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Connect breakout box, leaving ECA disconnected. Set DVOM on 200-ohm scale. Measure resistance between test pin No. 46 and SIG RTN circuit at DC motor harness connector. Also measure resistance between test pin No. 28 and ITS circuit at DC motor harness connector. If both readings are less than 5 ohms, reconnect DC motor. Replace ECA and repeat QUICK TEST  . If any reading is 5 ohms or more, reconnect DC motor. Repair faulty circuit(s) and repeat QUICK TEST  .
  9. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Set DVOM on 200-ohm scale. Measure resistance between ITS circuit and SIG RTN circuit at DC motor connector. If all readings are greater than 5 ohms, go to next step. If any reading is 5 ohms or less, replace DC motor and repeat QUICK TEST  .
  10. Turn key off and wait 10 seconds. Disconnect DC motor from harness. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Connect breakout box, leaving ECA disconnected. Set DVOM on 200,000-ohm scale. Measure resistance between test pin No. 28 and test pins No. 40, 46 and 60. If all readings are greater than 10,000 ohms, reconnect DC motor. Replace ECA and repeat QUICK TEST  . If any reading is 10,000 ohms or less, reconnect DC motor. Repair faulty circuit(s) and repeat QUICK TEST  .
  11. Turn key off and wait 10 seconds. Inspect throttle for freedom of movement to wide open throttle and for damaged or bent throttle lever. If throttle lever and linkage are okay, replace DC motor and repeat QUICK TEST  . If throttle lever and/or linkage are damaged, repair as necessary and repeat QUICK TEST  .
  12. Perform KEY ON/ENGINE OFF (KOEO) SELF-TEST. Disconnect DC motor after shaft has fully retracted. Turn key off and wait 10 seconds. Remove air cleaner from throttle body. Inspect throttle for freedom of movement and for proper closing of throttle valves. If throttle moves freely and closes without obstructions, reconnect DC motor and go to next step. If throttle binds or does not close properly, repair as necessary and repeat QUICK TEST  .
  13. Turn key off and wait 10 seconds. Disconnect TPS harness connector at throttle body. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Set DVOM on 20-volt scale. Turn key on, leaving engine off. Measure voltage between VREF and SIG RTN at harness connector. If reading is between 4-6 volts, reconnect TPS and go to next step. If reading is incorrect, go to TEST C - REFERENCE VOLTAGE  , step 1).
  14. Perform KOEO SELF-TEST. Disconnect DC motor after shaft has fully retracted and exit SELF-TEST. Start engine and verify that throttle stop RPM is less than curb idle speed. If throttle stop RPM is set below curb idle speed, replace TPS. Connect DC motor and repeat QUICK TEST  . If throttle stop RPM is not below curb idle speed, adjust throttle stop RPM. Connect DC motor and repeat QUICK TEST  .
  15. Turn key off and wait 10 seconds. Disconnect harness from TPS at throttle body. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Perform KOEO SELF-TEST and record codes. If code 63 is displayed, go to next step. If code 63 is not displayed, go to step 17). Ignore all other codes.
  16. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. Set DVOM on 20-volt scale. Turn key on, leaving engine off. Measure voltage between VREF and SIG RTN at TPS harness connector. If reading is between 4-6 volts, replace TPS and repeat QUICK TEST  . If not, go to TEST C - REFERENCE VOLTAGE  , step 1).
  17. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. Set DVOM on 200,000-ohm scale. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Install breakout box, leaving ECA disconnected. Measure resistance between test pin No. 47 and test pins No. 26 and 57 at breakout box. If both readings are 10,000 ohms or greater, replace ECA and repeat QUICK TEST  . If any reading is less than 10,000 ohms, repair faulty circuit(s) and repeat QUICK TEST  .
  18. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Using jumper wire, connect VREF to TPS signal at harness connector. Perform KOEO SELF-TEST. If no codes are displayed, immediately remove jumper wire and go directly to step 21). If code 53 is displayed, replace TPS sensor. Repeat QUICK TEST  . If code 53 is not displayed, go to next step. Ignore all other codes.
  19. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. Set DVOM on 20-volt scale. Turn key on, leaving engine off. Measure voltage between VREF and SIG RTN at TPS harness connector. If reading is between 4-6 volts, go to next step. If not, go to TEST C - REFERENCE VOLTAGE  , step 1).
  20. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. Set DVOM on 200-ohm scale. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Install breakout box, leaving ECA disconnected. Measure resistance between TPS signal at harness connector and test pin No. 47 at breakout box. If reading is less than 5 ohms, go to next step. If not, repair circuit. Reconnect TPS harness and repeat QUICK TEST  .
  21. Turn key off and wait 10 seconds. Disconnect TPS harness at throttle body. With breakout box installed, set DVOM on 200,000-ohm scale. Measure resistance between TPS signal at harness connector and test pins No. 40, 46, and 60 at breakout box. If all readings are greater than 10,000 ohms, replace ECA. Connect TPS and repeat QUICK TEST  . If any reading is less than 10,000 ohms, repair faulty circuit(s) and repeat QUICK TEST  .
  22. Code 73 Displayed. Perform KOEO SELF-TEST. If code 73 is still displayed, replace TPS and repeat QUICK TEST  . If code 73 is not displayed, repair other codes.
  23. Check For Codes That Could Cause Code 12. Perform KOER SELF-TEST. If codes 31, 32, 34, 35, 41, or 58 are displayed, Repair these codes first. See KEY ON/ENGINE RUNNING CIRCUIT TEST MENU  table for instructions. If these codes are not displayed, go to next step.
  24. Check throttle plates and/or linkage for binding. Check cruise control linkage for proper adjustment. If throttle opens and closes properly, go to next step. If throttle does not operate properly, repair throttle as required and repeat QUICK TEST  .
  25. Turn key off and wait 10 seconds. Disconnect harness from DC motor. Using jumper wires, connect ISC + circuit of DC motor to battery positive terminal and ISC - circuit of DC motor to battery negative terminal for 4 seconds. DC motor shaft should extend more than 2" (50 mm). See DC Motor Shaft Measurements. Now connect ISC + circuit of DC motor to battery negative terminal and ISC - circuit of DC motor to battery positive terminal for 4 seconds. DC motor shaft should retract to less than 1 3/4" (44 mm). If DC motor shaft moves in and out as indicated, replace ECA and repeat QUICK TEST  . If not, replace DC motor and repeat QUICK TEST  .
  26. Erratic Idle Check. Prepare vehicle for normal operation and deactivate SELF-TEST. Ensure A/C is off (if equipped). Start and run engine for 3 minutes, alternating between 30 second idle and 5 second part throttle operation. If idle is not erratic, go to next step. If idle is erratic at end of 3 minute idle/part throttle test, check for vacuum leaks, and codes 22, 31, 32, 34, or 35. Repair these codes before going on to next step.
  27. Inspect throttle plates and/or linkage for binding. If throttle opens and closes properly, replace DC motor and repeat QUICK TEST  . If throttle binds, repair throttle as required and repeat QUICK TEST  .
  28. Continuous Code 13 Displayed. This code indicates that in the last 40 engine warm-up cycles, the Throttle Position Sensor (TPS) rotation did not follow the reaction of DC motor when idle speed control was in dashpot mode. This condition may be caused by the following:
    • DC motor sticking at part throttle.
    • An open in ITS circuit which, when coupled with other inputs to ECA, causes EEC system to falsely enter dashpot mode.
    • TPS sticking at part throttle.

    Each of these areas may generate KOEO SELF-TEST or CONTINUOUS SELF-TEST memory codes. If repairs have been made for KOEO SELF-TEST codes 13 or 58, CONTINUOUS SELF-TEST code 13 can be considered serviced and erased from memory. If CONTINUOUS SELF-TEST code 13 and 38 are present, service code 13 first. If these codes are not present, make the following checks:

    • Go to step 1) of this test and check for FULL travel of DC motor shaft. Replace DC motor if travel is not obtained. Leave motor in FULL retract position. See DC Motor Shaft Measurements.
    • With motor in full retract position, and with ITS not touching throttle lever check for an open in ITS circuit. Turn key off and install breakout box. Make necessary connector/pin inspections. With DVOM on 200-ohm scale, monitor resistance between test pins No. 28 and 46 while tapping, wiggling, and bending DC motor connector and harness. DO NOT push in idle tracking switch. If DVOM reading changes from less than 5 ohms to more than 5 ohms, an open circuit exists in wiring. Repair as necessary.
    • Check for binding TPS by monitoring TPS voltage while moving throttle from a wide open position to a closed throttle position. Install breakout box and make all necessary connector/pin inspections. Fully retract DC motor shaft by placing a jumper wire between test pins No. 41 and 57. When motor is fully retracted, disconnect it at harness and remove jumper wire from breakout box. Turn key on and set DVOM on 20-volt scale. Slowly move throttle to wide open and closed throttle positions. Readings should move from more than 4 volts to less than 1.5 volts. If voltage readings hang up in mid-range (no voltage indication), replace TPS. If readings are correct, TPS is okay.

  29. Continuous Code 38 Displayed. This code indicates that in the last 40 engine warm-up cycles the idle tracking switch was open (ITS touching throttle) when throttle angle was greater than the maximum extension of DC motor shaft. This condition could be caused by the following conditions:
    • An open in ITS circuit.
    • Idle tracking switch stuck in open (pushed in) position.

    These conditions may cause a code 58 to appear in KOEO SELF-TEST. If repair has been made for code 58, CONTINUOUS SELF-TEST memory code 38 can be considered serviced and erased. If KOEO SELF-TEST code 58 was not displayed, check the following:

    • With DC motor fully retracted and ITS not touching throttle lever, check for an intermittent in ITS circuit. Turn ignition off and install breakout box. Make the necessary connector/pin inspections. With DVOM on 200-ohm scale, measure resistance between test pins No. 28 and 46 while tapping, wiggling, or bending DC motor connector and harness. DO NOT push in idle tracking switch. If DVOM reading changes from less than 5 ohms to more than 5 ohms, an open circuit exists in wiring. Repair as necessary.

  30. Continuous Code 71 Displayed. This code indicates that in the last 40 engine warm-up cycles the idle tracking switch was closed (ITS not touching throttle lever) when DC motor was in pre-set position. This condition can be caused by the following:
    • ITS circuit shorted to ground or signal return.
    • ITS stuck in closed position.

    Either of these conditions may cause KOEO SELF-TEST code 68. If repairs have been made for code 68, CONTINUOUS SELF-TEST memory code 71 can be considered serviced and erased from memory. If code 68 was not displayed, check the following:

    • Check ITS circuit for an intermittent short to ground or signal return. Turn key off. Enter CONTINUOUS MONITOR (WIGGLE) TEST and systematically tap, wiggle, or bend harness while looking for indication of fault. If fault is created, repair as necessary. Due to nature of this test step, code 71 will NOT reappear in memory if fault is found.

  31. Continuous Code 53 Displayed. Using CONTINUOUS MONITOR (WIGGLE) TEST, observe VOM or diagnostic tester for indication of fault, while slowly moving throttle to wide open position. Slowly release throttle to closed position and lightly tap on TPS to simulate road shock and lightly wiggle TPS harness connector. If fault is indicated, go to next step. If not, go to step 33).
  32. Turn key off and wait 10 seconds. Disconnect ECA 60-pin connector. Inspect connector for damaged pins, corrosion, or loose wires. Repair if necessary. Connect VOM or diagnostic tester as in step 31). Install breakout box and connect ECA. Set DVOM on 20-volt scale. Connect DVOM from test pin No. 47 to test pin No. 46. Turn key on, leaving engine off. While observing DVOM, repeat step 31). If fault occurs below 4.25 volts, disconnect and inspect connectors. If okay, replace TPS and repeat QUICK TEST  . If fault occurs above 4.25 volts, TPS overtravel may have caused code 53. Go to next step.
  33. Observe VOM or diagnostic tester for fault indication while grasping harness close to sensor connector. Wiggle, shake, or bend a small section of harness while working toward firewall. Repeat procedure from firewall to ECA. If fault is indicated, isolate fault and repair as necessary. After repairs repeat QUICK TEST  . If no fault occurs, go to next step.
  34. Turn key off and wait 10 seconds. Disconnect ECA 60-pin connector. Inspect both connector and connector terminals for obvious fault or damage. If connector and terminals are okay, fault cannot be duplicated at this time. Testing is complete. If connector or terminals are damaged, repair as necessary. After repairs, repeat QUICK TEST  .
  35. Using CONTINUOUS MONITOR (WIGGLE) TEST, observe VOM or diagnostic tester for indication of fault while slowly moving throttle to wide open position. Slowly release throttle to closed position, lightly tap on TPS to simulate road shock and lightly wiggle TPS harness connector. If fault is indicated, disconnect and inspect connectors. If connectors and terminals are okay, replace TPS and repeat QUICK TEST  . If no fault is indicated, go to next step.
  36. Observe VOM or diagnostic tester for indication of fault while grasping harness close to TPS sensor connector. Wiggle, shake, or bend a small section of harness while working toward firewall. Repeat procedure from firewall to ECA. If fault is indicated, isolate fault and repair as necessary. After repairs, repeat QUICK TEST  . If no fault is indicated, go to next step.
  37. Turn key off and wait 10 seconds. Disconnect ECA 60-pin connector. Inspect both connector and terminals for obvious faults or damage. If connector and terminals are okay, fault cannot be duplicated at this time. Testing is complete. If connector and terminals are damaged, repair as necessary. After repairs, repeat QUICK TEST  .
Fig 2: Idle Speed Control (DC Motor/Idle Tracking Switch Assembly & TPS) Circuit
G6049
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