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Rotor Open Or Short Circuit Test

  1. Remove rotor from alternator. Set ohmmeter on "x1" scale. Contact each probe to rotor slip ring. Reading should be 2.3-2.5 ohms. A higher resistance reading indicates damaged slip ring solder connection or broken wire.
  2. A lower reading indicates a shorted wire or slip ring. Replace rotor if damaged. Contact one ohmmeter probe to slip ring and other probe to rotor shaft.
  3. Ohmmeter reading should be infinity. A reading other than infinity indicates rotor is shorted to shaft and must be replaced. Damaged slip ring terminals or solder touching rotor shaft will cause shorted condition.
Fig 1: Exploded View of Alternator
G53061Courtesy of FORD MOTOR CO.
ALTERNATOR SPECIFICATIONS

Application In. (mm)
Brush Length
New .48 (12.2)
Wear Limit .25 (6.4)
Slip Rings
Maximum Runout .0005 (.013)
Minimum Diameter 1.2 (31)