Test 7: No Module/Network Communications - ISO 9141 Link
- Turn ignition switch to OFF position. Inspect Data Link Connector (DLC) for physical damage, bent terminals or corrosion. Pay particular attention to terminal No. 7 (Light Blue/White wire). See Figure. Repair connector as necessary and retest system for normal operation. If connector is okay, go to next step.
- Ensure ignition switch is in OFF position. Disconnect GEM 26-pin harness connector (T-221). Measure resistance of Light Blue/White wire between terminal No. 25 at GEM harness connector and terminal No. 7 at DLC. See Figure and Figure . If resistance is greater than 5 ohms, repair open in Light Blue/White wire between DLC and GEM connector. Retest system for normal operation. If resistance is 5 ohms or less, connect GEM harness connector and proceed as follows:
- Disconnect 84-pin in-line harness connector (X-201), located behind left corner of instrument panel. Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, go to next step (vehicles with 4WABS) or step 5 (vehicles without 4WABS). If both readings indicate voltage, go to step 7.
- Turn ignition switch to OFF position. Disconnect 40-pin bulkhead harness connector (X-134), located at left rear of engine compartment. Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, go to next step. If both readings indicate voltage, go to step 8.
- Turn ignition switch to OFF position. Disconnect GEM 26-pin harness connector (T-221). Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure and Figure . Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, go to next step. If both readings indicate voltage, replace GEM and retest system for normal operation.
- Turn ignition switch to OFF position. Deactivate air bag system. See AIR BAG RESTRAINT SYSTEMS - PICKUP
article. Disconnect air bag diagnostic monitor harness connector. Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure and Figure
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Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, repair Light Blue/White wire between DLC, air bag diagnostic monitor connector, GEM connector, 84-pin in-line connector (X-201), and/or 40-pin bulkhead connector (X-134). Retest system for normal operation. If both readings indicate voltage, replace air bag diagnostic monitor and retest system for normal operation.
- Turn ignition switch to OFF position. Disconnect 84-pin in-line harness connector (X-201). Disconnect RAP module 26-pin harness connector (T-410). Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, repair Light Blue/White wire between 84-pin in-line harness connector (X-201) and RAP module 26-pin harness connector. If both readings indicate voltage, replace RAP module and retest system for normal operation.
- Turn ignition switch to OFF position. Disconnect 40-pin bulkhead harness connector (X-134). Disconnect 4WABS module 25-pin harness connector. Turn ignition switch to ON position. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 16 (Orange wire) at DLC. See Figure. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC. If either reading indicates zero volts, go to next step. If both readings indicate voltage, replace 4WABS module. Retest system for normal operation.
- Turn ignition switch to OFF position. Disconnect 12-pin bulkhead harness connector (X-179). Turn ignition switch to ON position. Measure voltage between terminals No. 7 (Light Blue/White wire) and No. 16 (Orange wire) at DLC. See Figure. Measure voltage between terminal No. 7 (Light Blue/White wire) and terminal No. 4 (Black wire) at DLC.
If either reading indicates zero volts, repair Light Blue/White wire between 40-pin bulkhead harness connector (X-134) and 12-pin bulkhead harness connector (X-179). Retest system for normal operation. If both readings indicate voltage, repair Light Blue/White wire between 12-pin bulkhead harness connector (X-179) and 4WABS module. Retest system for normal operation.