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Removal & Installation: Compressor: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. To install, reverse removal procedure. Install NEW orifice tube. See ORIFICE TUBE . Ensure NEW compressor has proper amount of refrigerant oil. Use NEW "O" rings lubricated with clean refrigerant oil. Apply pipe sealant with Teflon® or equivalent to threads of compressor manifold and tube assembly bolt.
  2. If amount of oil drained from old compressor is between 3-5 ounces (85-142 ml), pour same amount plus 1 ounce (30 ml) of clean PAG Refrigerant Oil or equivalent into NEW compressor. If amount of oil that was removed from old compressor is greater than 5 ounces (142 ml), pour same amount drained of clean PAG Refrigerant Oil into NEW compressor. If amount of oil that was removed from old compressor is less than 3 ounces (85 ml), pour 3 ounces (85 ml) of clean PAG Refrigerant Oil into NEW compressor.
  3. Evacuate, charge, and leak test A/C system. See RECOVERY, EVACUATION & RECHARGING in GENERAL SERVICING PROCEDURES article in GENERAL SERVICING.


  1. To install, reverse removal procedure. Install NEW orifice tube. See ORIFICE TUBE . Ensure NEW compressor has proper amount of refrigerant oil. Use NEW "O" rings lubricated with clean refrigerant oil. Apply pipe sealant with Teflon® or equivalent to threads of compressor manifold and tube assembly bolt.
  2. If amount of oil drained from old compressor is between 3-5 ounces (85-142 ml), pour same amount plus 1 ounce (30 ml) of clean PAG Refrigerant Oil or equivalent into NEW compressor. If amount of oil that was removed from old compressor is greater than 5 ounces (142 ml), pour same amount drained of clean PAG Refrigerant Oil into NEW compressor. If amount of oil that was removed from old compressor is less than 3 ounces (85 ml), pour 3 ounces (85 ml) of clean PAG Refrigerant Oil into NEW compressor.
  3. Evacuate, charge, and leak test A/C system. See RECOVERY, EVACUATION & RECHARGING in GENERAL SERVICING PROCEDURES article in GENERAL SERVICING.
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