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Spring Lock Coupling: Disconnect

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the A/C tube lock coupling clip (19E746), if equipped.
    Fig 1: Removing A/C Tube Lock Coupling Clip
    G03462233Courtesy of FORD MOTOR CO.
  2. Fit the special tool to the spring lock coupling.
    Fig 2: Identifying Spring Lock Coupling With Fitting Special Tool
    G03462234Courtesy of FORD MOTOR CO.
  3. Push the tool into the cage opening to release the female fitting from the A/C tube lock coupling spring (19E576).
    Fig 3: Releasing Female Fitting From A/C Tube Lock Coupling Spring
    G03462235Courtesy of FORD MOTOR CO.
  4. Pull the spring lock coupling fittings apart.
    Fig 4: Pulling Spring Lock Coupling Fittings Apart
    G03462236Courtesy of FORD MOTOR CO.
  5. CAUTION: Do not use metal tools to remove the O-ring seals. They can cause axial scratches across the O-ring seal grooves, resulting in refrigerant leaks.
    Fig 5: Removing O-Ring Seals With A Non-Metallic Tool
    G03462237Courtesy of FORD MOTOR CO.
  6. Remove the O-ring seals with a non-metallic tool.
  7. CAUTION: Do not use a screwdriver or similar tool to remove the A/C tube lock coupling spring; this can cause axial scratches across the O-ring seal grooves resulting in refrigerant leaks.
    Fig 6: Removing A/C Tube Lock Coupling Spring With A Small Hooked Wire
    G03462238Courtesy of FORD MOTOR CO.
  8. Remove the A/C tube lock coupling spring with a small hooked wire.