Transfer Case - Electronic Shift: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tool(s) (1 Of 2)

Courtesy of FORD MOTOR CO.

Fig 2: Identifying Special Tool(s) (2 Of 2)

Courtesy of FORD MOTOR CO.

MATERIAL SPECIFICATION

Item	Specification
Silicone Gasket and Sealant F7AZ-19554-EA	WSE-M4G323-A4

Remove the heat shield.

Fig 3: Removing Heat Shield
Courtesy of FORD MOTOR CO.
Remove the damper.

Fig 4: Removing Damper
Courtesy of FORD MOTOR CO.

WARNING: Make sure the special tool lock pin is secure.

Fig 5: Securing Transfer Case To Bench

Courtesy of FORD MOTOR CO.

Using the special tool, secure the transfer case to the bench.
Index-mark the rear output flange and the rear output shaft.

Fig 6: Marking Rear Output Flange And Rear Output Shaft
Courtesy of FORD MOTOR CO.
Remove the parts in the order indicated in the following illustrations and tables.

Fig 7: Exploded View Of Transfer Case - Electronic Shift
Courtesy of FORD MOTOR CO.

Fig 8: Identifying Components Of Exploded View Of Transfer Case - Electronic Shift (1 Of 2)
Courtesy of FORD MOTOR CO.

Fig 9: Identifying Components Of Exploded View Of Transfer Case - Electronic Shift (1 Of 2)
Courtesy of FORD MOTOR CO.
To assemble, reverse the disassembly procedure.