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Transfer Case External Components: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool(s)
G03182410Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION

Item Specification
Silicone Gasket and Sealant F7AZ-19554-EA WSE-M4G323-A4
  1. With the transmission in the NEUTRAL position, raise and support vehicle. For additional information, refer to JACKING & LIFTING .
  2. Remove the parts in the order indicated in the following illustration and table.

To remove individual parts, only carry out the listed steps: 

PART REMOVAL STEPS

Part Steps
Rear Output Shaft Flange 1-3
Rear Output Shaft Oil Seal 1-4
Damper 7-8
Heat Shield 9-10
Shift Motor 9-13
Fig 2: Exploded View Of Transfer Case External Components
G03182411Courtesy of FORD MOTOR CO.