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Restraints Control Module (RCM): Removal

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: The restraints control module (RCM) orientation is critical for correct air bag supplemental restraint system (SRS) operation. If a vehicle equipped with an SRS system has been involved in a collision inspect the RCM mounting area and bracket for deformation. If damaged, the RCM must be replaced whether or not the air bags have deployed. In addition, make sure the mounting area of the RCM is restored to its original condition.
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: To reduce the risk of personal injury, do not use any memory saver devices.
CAUTION: To avoid potential damage to the restraints control module (RCM), make sure the RCM and bracket assembly is secured to the floor pan and the SRS is depowered before either disconnecting or reconnecting the RCM electrical connectors.
CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage can result.
NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
NOTE: When installing a new restraints control module (RCM), always make sure the correct RCM is being installed. If an incorrect RCM is installed, erroneous DTCs will result.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and carry out the diagnostic procedure again.
  1. Depower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
  2. Remove the driver seat. For additional information, refer to SEATING .
  3. CAUTION: Care must be taken to prevent damage to the RCM cover. If the RCM cover is damaged, a new cover must be installed.
  4. Remove the restraints control module (RCM) cover.
    • Pry outward on each side of the cover to disengage the clips.
    • Slide the cover rearward and remove.
      Fig 1: Removing Restraints Control Module (RCM) Cover
      G03891362Courtesy of FORD MOTOR CO.
  5. Remove the restraints control module electrical connectors.
    1. Disconnect the large restraints control module (RCM) electrical connector.
      • Pinch the thumb tab and pivot the connector position assurance lever all the way back until it stops.
    2. Pull out and disconnect the RCM large electrical connector.
      Fig 2: Removing Restraints Control Module Electrical Connectors
      G03946472Courtesy of FORD MOTOR CO.
  6. Disconnect the small RCM electrical connector.
  7. Remove the bolts and remove the RCM and bracket assembly.
    Fig 3: RCM Bracket Bolts Torque Specification
    G03891364Courtesy of FORD MOTOR CO.