Exhaust System - Exploded View

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: 5.4L (4-speed transmission only) shown, 4.6L and 6.8L similar.

NOTE: The van/wagon exhaust system is used on flex fuel vehicles and some E-350 stripped chassis.

NOTE: Vehicle body removed from art for clarity.

Fig 1: Exploded View Of Exhaust System With Torque Specifications - Van/Wagon

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	5F250	Exhaust Y-pipe
2	5A281	Torca® clamps
3	5A212	Exhaust intermediate pipe
4	5230	Muffler and tailpipe assembly
5	W705374	Exhaust manifold studs
6	W712670	Exhaust manifold studs
7	W705443	Exhaust manifold-to-exhaust Y-pipe nut
8	-	Heated oxygen sensor electrical connectors (part of 9F472)
9	-	Catalyst monitor sensor electrical connectors (part of 9G444)

NOTE: 5.4L shown, 6.8L similar.

Vehicle body removed from art for clarity.

Fig 2: Exploded View Of Exhaust System With Torque Specifications - Stripped Chassis (5-Speed Transmission)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	5246	Exhaust Y-pipe
2	W705443	Exhaust Y-pipe-to-catalytic converter nuts (3 required)
3	5D217	Exhaust Y-pipe-to-catalytic converter support bracket
4	5C226	Exhaust Y-pipe-to-converter gasket
5	5E212	Catalytic converter
6	5A281	Torca® clamps
7	5230	Muffler and tailpipe assembly
8	5202	Tailpipe extension (if equipped)
9	W705374	Exhaust manifold-to-exhaust Y-pipe studs
10	W712670	Exhaust manifold-to-exhaust Y-pipe studs
11	W705443	Exhaust manifold-to-exhaust Y-pipe nut
12	-	Heated oxygen sensor electrical connectors (part of 9F472)
13	-	Catalyst monitor sensor electrical connector (part of 9G444)
14	5A212	Extension pipe (158-inch wheelbase)
15	5A212	Extension pipe (176-inch wheelbase)

NOTE: Vehicle body removed from art for clarity.

Fig 3: Exploded View Of Exhaust System With Torque Specifications - 6.0L Diesel Engine

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	5A231	Turbocharger-to-exhaust downpipe clamp
2	6N646	Exhaust downpipe
3	N620482	Exhaust downpipe-to-converter nut (2 required)
4	5E212	Catalytic converter
5	5A281	Torca® clamps
6	5230	Muffler and tailpipe assembly
7	5A281	Torca® clamp
8	5F238	Tailpipe extension (if equipped)
9	5A212	Extension pipe (158-in wheelbase)
10	5A212	Extension pipe (176-in wheelbase)

For additional information, refer to the procedures.