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Home >> Ford >> 2000 >> Excursion 7.3 F, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1260 (Engine - 6.8L) >> Disassembly And Assembly Of Subassemblies >> Intake Manifold Assembly >> Disassembly
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Intake Manifold Assembly: Disassembly

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the 2 fuel rail pressure and temperature sensor support bracket bolts.
  2. Remove the 4 fuel rail bolts.
    • Remove the fuel rail and injectors as an assembly.
  3. Remove the fuel injectors from the fuel rail.
  4. Remove and discard the O-ring seals from each fuel injector.
  5. Separate the upper and lower intake manifolds.
    • Remove the bolts.
    • Discard the intake manifold gasket.
  6. Fig 1: Upper And Lower Intake Manifolds & Bolt
    GF0011796Courtesy of FORD MOTOR CO.
    CAUTION: If the engine has been internally damaged and metal or other foreign material has entered the manifold, it is recommended the manifold be discarded. Failure to follow these instructions may result in engine damage.
  7. Inspect all external and internal surfaces of the intake manifold.
    • Inspect for cracks or other damage.
    • Inspect for foreign material inside of the manifold.
    • Clean the intake manifold sealing surfaces.