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Steering Gear: Notes

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000940
Holding Fixture, Transmission 307-003 (T57L-500-B)
GF0012589
Installer, Sector Shaft Seal 211-044 (T77L-3576-A)
GF0007744
Installer, Worm Bearing Lock nut 211-012 (T66P-3553-B)
GF0007745
Service Set, Steering Gear Bearing and Oil Seal 211-S005 (T65P-3524-A)
Material

Item Specification
Multi-Purpose Grease
XG-4 and/or XL-5
ESB-M1C93-B
Threadlock and Sealer
TA-25
WSK-M2G351-A5
Fig 1: Exploded View Of Steering Gear With Torque Specifications
GF0044829Courtesy of FORD MOTOR CO.
Item Part Number Description
1 - Meshload adjusting screw lock nut (part of 3L548 seal kit)
2 N808939 Sector shaft housing cover bolt (4 required)
3 3583 Sector shaft housing cover
4 - Sector shaft housing cover seal (part of 3L548 seal kit)
5 - Sector shaft and meshload adjusting screw assembly (part of 3504)
6 - Steering gear housing (part of 3504)
7 - Sector shaft seal (part of 3L548 seal kit)
8 - Spacer (part of 3L548 seal kit)
9 - Snap ring (part of 3L548 seal kit)
10 - Sector shaft dust seal (part of 3L548 seal kit)
11 - Valve housing-to-gear housing O-ring seal (part of 3L548 seal kit)
12 - Worm thrust bearing retainer ring (part of 3504)
13 - Piston assembly (part of 3504)
14 - Valve housing seal (part of 3L548 seal kit)
15 - Worm thrust bearing retainer ring setscrew (part of 3L548 seal kit)
16 - Valve housing (part of 3504)
17 385578 Valve housing bolt (4 required)
18 - Input shaft bearing (part of 3504)
19 - Input shaft seal (part of 3L548 seal kit)
20 - Snap ring (part of 3L548 seal kit)
21 - Input shaft dust seal (part of 3L548 seal kit)
CAUTION: While repairing the power steering system, care should be taken to prevent the entry of contaminants, or failure of the power steering components may result.
NOTE: The steering gear piston assembly cannot be repaired or installed separately.
  1. Remove the steering gear. For additional information, refer to Steering Gear .