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Test A: No Communication With Rap Module

  1. Turn ignition off. Check fuse No. 20 (7.5-amp) in central junction box and fuse No. 9 (20-amp) in battery junction box. If fuses are okay, go to next step. Replace fuse(s) if necessary. If fuse(s) fail again, check for short in Black/Pink, Light Blue/Orange or White/Blue wire(s). Recheck system operation.
  2. Disconnect RAP module 22-pin connector C338. Measure voltage between ground and RAP module 22-pin connector C338 terminal No. 12 (White/Blue wire). See Fig 1. If voltage is more than 10 volts, go to next step. If voltage is 10 volts or less, repair open in White/Light Blue wire. Recheck system operation.
  3. Disconnect RAP module 26-pin connector C336. Turn ignition switch to RUN position. Measure voltage between ground and RAP module 26-pin connector C336 terminal No. 25 (Black/Pink wire). See Fig 2. If voltage is more than 10 volts, go to next step. If voltage is 10 volts or less, repair open in Black/Pink wire. Recheck system operation.
  4. Turn ignition off. Measure resistance between ground and RAP module 22-pin connector C338 terminal No. 14 (Black/White wire). If resistance is less than 5 ohms, diagnose network concern. See appropriate MODULE COMMUNICATIONS NETWORK article. If resistance is 5 ohms or more, repair open Black/White wire. Recheck system operation.
    Fig 1: Identifying RAP Module Connector C338 & DSM Connector C337 Terminals
    G99A52118Courtesy of FORD MOTOR CO.
    Fig 2: Identifying RAP Module Connector C336 Terminals
    G99B52119Courtesy of FORD MOTOR CO.