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Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2002 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
    Fig 1: Cleaning Tool Dimensions
    G01274586Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with the dimensions corresponding to the coupling size.
    Fig 2: Abrasive Pad Dimension Chart
    G01274587Courtesy of FORD MOTOR CO.
  3. Assemble the pad to the tool.
    Fig 3: Assembling Cleaning Tool
    G01274588Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 4: Polishing A/C Coupling
    G01274589Courtesy of FORD MOTOR CO.
  7. Polish for one minute at moderate speed (less than 1500 RPM) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves and scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 300 mm (12 inch) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
    Fig 5: Cleaning O-Ring Grooves
    G01274590Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.