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Cylinder Block Distortion

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000216Courtesy of FORD MOTOR CO.
Feeler Gauge Set 303-D027 (D81L-4201-A) or equivalent
NOTE: Refer to ENGINE - 2.3L , ENGINE - 2.3L HYBRID or ENGINE - 3.0L (4V) for the specification.
    NOTE: Use a Straightedge that is calibrated by the manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of length, such as Snap-On® GA438A or equivalent. For example, if the Straightedge is 61 cm (24 in) long, the machined edge must be flat within 0.010 mm (0.0004 in) from end to end.
  1. Use a Straightedge and a Feeler Gauge Set to inspect the cylinder block for flatness.
  2. Fig 1: Identifying Feeler Gauge Set
    GF0040880Courtesy of FORD MOTOR CO.