LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2000 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 323 (Automatic Transmission) >> Disassembly And Assembly Of Subassemblies >> Direct Clutch >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Direct Clutch: Disassembly

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the direct clutch pressure, friction and steel plates.
    1. Remove the retaining ring.
    2. Remove the plates.
    Fig 1: Removing Direct Clutch Pressure, Friction And Steel Plates
    G01612813Courtesy of FORD MOTOR CO.
  2. Using the special tool, remove the selective snap ring.
    Fig 2: Removing Selective Snap Ring
    G01612814Courtesy of FORD MOTOR CO.
  3. Remove the direct clutch balance piston.
    Fig 3: Removing Direct Clutch Balance Piston
    G01612815Courtesy of FORD MOTOR CO.
  4. Remove the direct clutch return spring.
    Fig 4: Removing Direct Clutch Return Spring
    G01612816Courtesy of FORD MOTOR CO.
  5. CAUTION: If damage is found on the direct clutch piston seals, install a new direct clutch piston.
    Fig 5: Removing Direct Clutch Piston
    G01612817Courtesy of FORD MOTOR CO.
  6. Remove and inspect the direct clutch piston.