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Piston - Selection

WARNING: This page is about a different car, the 2002 Ford Econoline, 2002 Ford E550 Super Duty, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Identifying Cylinder Bore Diameter Dimension
    G03404798Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into three categories (grade sizes). A paint spot on the new pistons indicates the grade size. Choose the piston with the correct paint color after measuring the cylinder bore diameter.
  3. Choose the piston with the correct paint color.
    • Refer to the appropriate ENGINE article appropriate ENGINE article for the procedure.
      Fig 2: Identifying Paint Color On Piston For Correct Piston
      G03404799Courtesy of FORD MOTOR CO.