Direct Clutch Drum Assembly: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

MATERIAL SPECIFICATION

Item	Specification
MERCON® V Automatic Transmission Fluid XT-5-QM	MERCON® V

NOTE: Inspect the clutch components for damage or wear. Install new components as necessary.

Inspect the drum surface for damage.
Inspect the clutch piston bore and piston.
Check the fluid passages for obstructions. All fluid passages must be clean and free of obstructions.
Inspect the clutch plates for damage.
Inspect the clutch springs.

Disassemble the parts in the order indicated in the following illustration and table.

Fig 2: Identifying Disassemble Order Of Direct Clutch Drum Assembly
Courtesy of FORD MOTOR CO.
To assemble, reverse the disassembly procedure.