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Exhaust System Alignment

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Loosen all fasteners joining the exhaust system components.
  3. Beginning at the front of the vehicle, align the exhaust system to establish the maximum clearance. Make sure all fit pipes are pushed all the way into the preceding pipe and the notches are correctly lined up with the tabs.
  4. Beginning at the front of the vehicle, tighten all fasteners and clamps to specification. For additional information, refer to SPECIFICATIONS .
  5. Start the engine and check the exhaust system for leaks.