Fuel System - Fuel Delivery Module (FDM) - Replacement Procedure (04-5-6)

Publication date: 2004-03-22
Reference number: 04-5-6

FUEL SYSTEM - FUEL DELIVERY MODULE (FDM) - REPLACEMENT PROCEDURE

TECHNICAL SERVICE BULLETIN

Reference Number(s): 04-5-6, Date of Issue: March 22, 2004

FORD:

2001-2002 FOCUS

DESCRIPTION

DRIVEABILITY - FUEL SYSTEM - FUEL DELIVERY MODULE (FDM) - REPLACEMENT PROCEDURE

ENGINE - FUEL SYSTEM - FUEL DELIVERY MODULE (FDM) - REPLACEMENT PROCEDURE

ISSUE

There is a new design fuel delivery module (FDM) available for service on 2000-2002 Focus vehicle built before 12/13/2001 at Wayne Assembly Plant, and built before 2/13/2002 at Hermosillo Assembly Plant.

ACTION

If FDM replacement becomes necessary, replace with the new redesigned module. A redesigned fuel filter inlet tube (included with FDM) must also be installed, due to the FDM design changes. The new module is top-mounted in the tank and requires the removal of the retaining ring that attached the original FDM to the floor of the tank. A special cut-off tool (310-133), already provided to all dealerships, has been designed to cut the tabs of the retaining ring without damaging the fuel tank vapor barrier (inside surface of the tank). Refer to (Fig 1 -Fig 6 ) for Service Procedure.

PARTS INFORMATION

Part Number	Part Name
1M5Z-9H307-CA	Fuel Delivery Module

WARRANTY INFORMATION

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.

WARRANTY INFORMATION

Operation	Description	Time
040506A	Replace Fuel Delivery Module, (Includes Time To Remove, Modify And Reinstall Fuel Tank And Perform A Post Road Test To Verify Repair)	1.9 Hrs.

DEALER CODING

Basic Part No.	Condition Code
9H307	D4

Fig 1: Fuel Tank And Fuel Delivery Module Removal

Fig 2: Cut-Off Tool Information

Fig 3: FDM Retaining Ring Removal

Fig 4: Fuel Delivery Module (FMD) Installation - Steps 1 And 2

Fig 5: Fuel Delivery Module (FMD) Installation - Step 3

Fig 6: Fuel Tank Installation