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Home >> Ford >> 2001 >> Mustang Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 896 (Engine Emission Control System) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module >> Removal and Installation
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Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable. For additional information, refer to BATTERY DISCONNECT & CONNECT .
  2. Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
  3. Disconnect the EGR system module-to-exhaust manifold tube upper fitting.
    • To install, tighten to 39 Nm (29 lb-ft).
  4. Remove the 2 bolts, the EGR system module and the gasket. Discard the gasket.
    • To install, tighten to 25 Nm (18 lb-ft).
  5. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disc or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of the old gasket.
    NOTE: The EGR system module sealing surfaces are soft metals.
  6. Carefully clean the EGR system module sealing surfaces.
  7. To install, reverse the removal procedure.
    • Install a new gasket with the raised circle facing the throttle body adapter.
      Fig 1: Identifying EGR System Module Gasket
      G04584136Courtesy of FORD MOTOR CO.