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Main Control Valve Body-Premain: Assembly

  1. Clean all components with a suitable solvent and use compressed air to dry all parts and clean the fluid passages. Perform the following before assembling:
    • Inspect the valves for damage or wear.
    • Check for worn or broken springs.
  2. Fig 1: Identifying Spring Measurements
    G01744278Courtesy of FORD MOTOR CO.
    NOTE: Do not compress the spring when measuring it with vernier calipers.
    Fig 2: Spring Specification Chart (1 Of 2)
    G01744279Courtesy of FORD MOTOR CO.
    Fig 3: Spring Specification Chart (2 Of 2)
    G01744280Courtesy of FORD MOTOR CO.
  3. Measure the free length of the bypass valve spring, the 2-3 shift spring, the converter relief spring, and the torque converter clutch (TCC) control valve spring. For spring specifications, use the following spring specification chart.
    • If not as specified, replace the spring.
  4. Fig 4: Installing TCC Control Valve Spring, TCC Control Valve, Stop Plug & Stop Pin
    G01744281Courtesy of FORD MOTOR CO.
  5. Install the (D) TCC control valve spring, (C) TCC control valve, (B) stop plug, and the (A) stop pin.
  6. Fig 5: Installing Converter Relief Valve, Converter Relief Valve Spring & Spring Retainer
    G01744282Courtesy of FORD MOTOR CO.
  7. Install the (C) converter relief valve, (B) converter relief valve spring and the (A) spring retainer.
  8. Fig 6: Installing 2-3 Shift Valve Spring, Bypass Valve, Stop Plug & Stop Pin
    G01744283Courtesy of FORD MOTOR CO.
  9. Install the (D) 2-3 shift valve spring, (C) bypass valve, (B) stop plug, and the (A) stop pin.
  10. Fig 7: Installing Bypass Valve Spring, 2-3 Shift Valve, Stop Plug, & Stop Pin
    G01744284Courtesy of FORD MOTOR CO.
  11. Install the (D) bypass valve spring, (C) 2-3 shift valve, (B) stop plug, and the (A) stop pin.