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Section 272 (Engine): Installation: Engine: Installation

WARNING: This page is about a different car, the 2003 Ford Windstar. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the flywheel.
    • Install the bolts.
      Fig 1: Flywheel Bolt Tightening Torque
      G01308096Courtesy of FORD MOTOR CO.
  2. Install the engine on the subframe assembly.
  3. Install the bolts.
    Fig 2: Engine-To-Subframe Bolt Tightening Torque
    G01308097Courtesy of FORD MOTOR CO.
  4. Install the RH engine mount nut.
    Fig 3: RH Engine Mount Nut Tightening Torque
    G01308098Courtesy of FORD MOTOR CO.
  5. Install the LH engine mount bolts.
    Fig 4: Identifying Tightening Torque Of LH Engine Mount Bolts
    G01308099Courtesy of FORD MOTOR CO.
  6. Install the six bellhousing bolts.
    Fig 5: Bellhousing Bolt Tightening Torque
    G01308100Courtesy of FORD MOTOR CO.
  7. Remove the special tools.
  8. Install the transmission oil level indicator and tube.
    • Install the bolt.
      Fig 6: Transmission Oil Level Indicator Tube Bolt Tightening Torque
      G01308101Courtesy of FORD MOTOR CO.
  9. Install the hose retainer.
    Fig 7: Installing Hose Retainer
    G01308102Courtesy of FORD MOTOR CO.
  10. Connect the power steering pressure line.
    Fig 8: Connecting Tightening Torque Of Power Steering Pressure Line Nut
    G01308103Courtesy of FORD MOTOR CO.
  11. Position the harness connector.
    Fig 9: Positioning Harness Connector
    G01308104Courtesy of FORD MOTOR CO.
  12. Connect the electrical connectors.
    Fig 10: Connecting Electrical Connectors
    G01308105Courtesy of FORD MOTOR CO.
  13. Install the wiring harness pin-type retainer.
    Fig 11: Installing Wiring Harness Pin-Type Retainer
    G01308106Courtesy of FORD MOTOR CO.
  14. Connect the transaxle electrical connectors.
    Fig 12: Connecting Transaxle Electrical Connectors
    G01308107Courtesy of FORD MOTOR CO.
  15. Position the wiring harness pin-type retainer.
    Fig 13: Positioning Wiring Harness Pin-Type Retainer
    G01308108Courtesy of FORD MOTOR CO.
  16. Position the electrical connector.
    Fig 14: Positioning Electrical Connector
    G01308109Courtesy of FORD MOTOR CO.
  17. Install the four torque converter nuts.
    Fig 15: Torque Converter Nut Tightening Torque
    G01308110Courtesy of FORD MOTOR CO.
  18. Install the inspection cover (7007).
    • Install the bolt.
      Fig 16: Installing Inspection Cover Bolt
      G01308111Courtesy of FORD MOTOR CO.
  19. Install the starter. For additional information, refer to ENGINE COOLING .
  20. Using the special tool, raise the engine, transmission and subframe assembly in the vehicle.
    Fig 17: Raising Engine Transmission & Subframe Assembly In Vehicle
    G01308112Courtesy of FORD MOTOR CO.
  21. Install the four subframe bolts.
    Fig 18: Subframe Bolt Tightening Torque
    G01308113Courtesy of FORD MOTOR CO.
  22. Install the RH and LH strut bolts.
    Fig 19: Strut Bolt Tightening Torque
    G01308114Courtesy of FORD MOTOR CO.
  23. Connect the RH and LH front stabilizer links.
    • Install the two nuts.
      Fig 20: Front Stabilizer Link Nut Tightening Torque
      G01308115Courtesy of FORD MOTOR CO.
  24. Connect the ABS electrical connector.
    Fig 21: Connecting ABS Electrical Connector
    G01308116Courtesy of FORD MOTOR CO.
  25. Install the ABS sensor wiring harness retainer.
    Fig 22: Installing ABS Sensor Wiring Harness Retainer
    G01308117Courtesy of FORD MOTOR CO.
  26. Install the brake calipers.
    • Install the bolts.
      Fig 23: Brake Caliper Bolt Tightening Torque
      G01308118Courtesy of FORD MOTOR CO.
  27. Install the wheels. For additional information, refer to WHEELS & TIRES .
  28. Connect the lower radiator hose.
    • Connect the hose.
    • Position the clamp.
      Fig 24: Installing Lower Radiator Hose Clamp
      G01308119Courtesy of FORD MOTOR CO.
  29. Install the dual converter Y-pipe assembly. For additional information, refer to EXHAUST SYSTEM .
  30. Connect the steering column.
    • Slide the joint downward.
    • Install the bolt.
      Fig 25: Steering Column Bolt Tightening Torque
      G01308120Courtesy of FORD MOTOR CO.
  31. Position the dust boot.
    Fig 26: Positioning Dust Boot
    G01308121Courtesy of FORD MOTOR CO.
  32. Connect the transmission oil cooler tubes.
    • Connect the tubes.
    • Install the clips.
      Fig 27: Installing Transmission Oil Cooler Tubes
      G01308122Courtesy of FORD MOTOR CO.
  33. Position the hose.
    • Install the pin-type retainers.
      Fig 28: Installing Pin-Type Retainers
      G01308123Courtesy of FORD MOTOR CO.
  34. Install the hose.
    Fig 29: Installing Hose
    G01308124Courtesy of FORD MOTOR CO.
  35. Connect the power steering oil cooler hose.
    • Position the clamp.
      Fig 30: Installing Power Steering Oil Cooler Hose
      G01308125Courtesy of FORD MOTOR CO.
  36. Connect the power steering oil cooler hose.
    • Position the clamp.
      Fig 31: Installing Power Steering Oil Cooler Hose
      G01308126Courtesy of FORD MOTOR CO.
  37. Connect the A/C suction/discharge manifold.
    • Tighten the bolt.
      Fig 32: A/C Suction/Discharge Manifold Bolt Tightening Torque
      G01308127Courtesy of FORD MOTOR CO.
  38. Install a new tie strap.
    Fig 33: Installing Tie Strap
    G01308128Courtesy of FORD MOTOR CO.
  39. Connect the ground connector.
    Fig 34: Ground Connector Bolt Tightening Torque
    G01308129Courtesy of FORD MOTOR CO.
  40. Install the sight shield.
    • Install the pin-type retainers.
      Fig 35: Installing Pin-Type Retainers
      G01308130Courtesy of FORD MOTOR CO.
  41. Connect the positive cable.
    • Install the nut.
      Fig 36: Positive Cable Nut Tightening Torque
      G01308131Courtesy of FORD MOTOR CO.
  42. Connect the hose.
    Fig 37: Installing Hose
    G01308132Courtesy of FORD MOTOR CO.
  43. Connect the heater hose.
    • Position the clamp.
      Fig 38: Installing Heater Hose Clamp
      G01308133Courtesy of FORD MOTOR CO.
  44. Connect the ground connector.
    • Install the bolt.
      Fig 39: Ground Connector Bolt Tightening Torque
      G01308134Courtesy of FORD MOTOR CO.
  45. Connect the fuel lines. For additional information, refer to ENGINE COOLING .
  46. Position the wire harness.
    Fig 40: Installing Wire Harness
    G01308135Courtesy of FORD MOTOR CO.
  47. Connect the generator. For additional information, refer to GENERATOR .
  48. Position the fuel line retaining clip.
    Fig 41: Installing Fuel Line Retaining Clip
    G01308136Courtesy of FORD MOTOR CO.
  49. Connect the degas bottle hose.
    • Position the clamp.
      Fig 42: Installing Degas Bottle Hose Clamp
      G01308137Courtesy of FORD MOTOR CO.
  50. Connect the power steering hose.
    • Position the clamp.
      Fig 43: Installing Power Steering Hose Clamp
      G01308138Courtesy of FORD MOTOR CO.
  51. Connect the main engine wire harness ground.
    • Install the bolt.
      Fig 44: Main Engine Wire Harness Ground Bolt Tightening Torque
      G01308139Courtesy of FORD MOTOR CO.
  52. Connect the PCM.
    • Tighten the bolt.
      Fig 45: PCM Bolt Tightening Torque
      G01308140Courtesy of FORD MOTOR CO.
  53. Install the pin-type retainer.
    Fig 46: Installing Pin-Type Retainer
    G01308141Courtesy of FORD MOTOR CO.
  54. Connect the EVAP canister purge valve.
    • Connect the vacuum tube.
      Fig 47: Connecting EVAP Canister Purge Valve
      G01308142Courtesy of FORD MOTOR CO.
  55. Connect the brake booster vacuum hose.
    • Position the clamp.
      Fig 48: Installing Brake Booster Vacuum Hose
      G01308143Courtesy of FORD MOTOR CO.
  56. Connect the EVAP emission return tube.
    Fig 49: Connecting EVAP Emission Return Tube
    G01308144Courtesy of FORD MOTOR CO.
  57. Position the shift cable.
    • Connect the shift cable to the shift cable bracket.
      Fig 50: Installing Shift Cable
      G01308145Courtesy of FORD MOTOR CO.
  58. Connect the shift cable.
    Fig 51: Connecting Shift Cable
    G01308146Courtesy of FORD MOTOR CO.
  59. Connect the engine wire harness 42-pin connector.
    • Tighten the bolt.
      Fig 52: Engine Wire Harness 42-Pin Connector Bolt Tightening Torque
      G01308147Courtesy of FORD MOTOR CO.
  60. Install the heater hose.
    • Position the bracket.
    • Install the nut.
      Fig 53: Heater Hose Bracket Nut Tightening Torque
      G01308148Courtesy of FORD MOTOR CO.
  61. Connect the upper radiator hose.
    • Reposition the clamp.
      Fig 54: Installing Upper Radiator Hose Clamp
      G01308149Courtesy of FORD MOTOR CO.
  62. Connect the heater hose.
    Fig 55: Installing Heater Hose
    G01308150Courtesy of FORD MOTOR CO.
  63. Install the accelerator bracket.
    • Position the bracket.
    • Install the bolt.
    • Install the nut.
      Fig 56: Accelerator Bracket Bolt/Nut Tightening Torque
      G01308151Courtesy of FORD MOTOR CO.
  64. Connect the accelerator cable and the speed control actuator cable.
    Fig 57: Installing Accelerator Cable & Speed Control Actuator Cable
    G01308152Courtesy of FORD MOTOR CO.
  65. Install the engine air cleaner and outlet tube.
  66. Connect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  67. Refill the engine cooling system. For additional information, refer to ENGINE COOLING .
  68. Recharge the air conditioning system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  69. Install the cowl. For additional information, refer to FRONT END BODY PANELS .
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