Automatic Transmission: Specifications
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Ford Multi-Purpose Grease D0AZ-19584-AA | ESB-M1C93-B |
GENERAL SPECIFICATIONS - AUTOMATIC TRANSMISSION
| Item | Specification | |
|---|---|---|
| Automatic Transmission | ||
| Refill Capacity Liters (Quarts) |
13.1 (13.9) Non Police Applications, 12.1 (12.8) Police Applications Motorcraft MERCON® V Automatic Transmission Fluid XT-5-QM meeting MERCON® V specification. MERCON® V is not interchangeable at this time with the current MERCON® service fluids. Check the transmission dipstick to determine the correct fluid and refer to the Workshop Information/Owner publication to determine the correct service interval for the specific vehicle. |
|
| Fluid Filter | ||
| Inline Transmission Fluid Filter Kit | XC3Z-7B155-AA | |
| Inline Transmission Fluid Filter | XC3Z-7B155-AB | |
| Torque converter | ||
| Stall speed | ||
| Engine | Min | Max |
| 4.6L | 2,094 | 2,440 |
| 4.6L Police applications | 2,319 | 2,750 |
| End Play | ||
| New or rebuilt mm (inch) | 0.355-1.04(0.014-0.041) | |
| Used mm (inch) | 0.355-1.87(0.014-0.074) | |
| Forward clutch pack | ||
| Clearance mm (inch) | 1.17-1.63(0.046-0.068) | |
| Snap ring thickness mm (inch) | 1.524-1.625 (0.060-0.064) 1.880-1.981 (0.074-0.078) 2.235-2.337 (0.088-0.092) 2.591-2.692 (0.102-0.106) |
|
| Reverse clutch pack | ||
| Clearance mm (inch) | 1.27-1.94 (0.050-0.076) | |
| Snap ring thickness ram (inch) | 1.524-1.625 (0.060-0.064) 1.880-1.981 (0.074-0.078) 2.235-2.337 (0.088-0.092) 2.591-2.692 (0.102-0.106) |
|
| Direct clutch pack | ||
| Clearance mm (inch) | 1.574-2.159 (0.062-0.085) | |
| Snap ring thickness mm (inch) | 1.270-1.372 (0.050-0.054) 1.625-1.727 (0.064-0.068) 1.981-2.083 (0.078-0.082) 2.337-2.438 (0.092-0.096) |
|
| Intermediate clutch pack | ||
| Clearance mm (inch) | 41.7322-42.5958 (1.643-1.677) | |
| Selective steel plates mm (inch) | 1.702-1.803 (0.067-0.071) 1.956-2.057 (0.077-0.081) 2.210-2.311 (0.087-0.091) 2.464-2.565 (0.097-0.101) |
|
| Selective thrust washer - No. 1 | ||
| Green thickness mm (inch) | 1.217-1.371 (0.050-0.054) | |
| Yellow thickness mm (inch) | 1.727-1.828 (0.068-0.072) | |
| Natural thickness mm (inch) | 2.159-2.260 (0.085-0.089) | |
| Red thickness mm (inch) | 2.590-2.692 (0.102-0.106) | |
| Blue thickness mm (inch) | 3.022-3.124 (0.119-0.123) | |
TORQUE SPECIFICATIONS
| Description | N.m | Lb-Ft | Lb-In |
|---|---|---|---|
| Rear transmission support crossmember bolts | 47--63 | 35--46 | - |
| Transmission mount nuts | 34--46 | 25--34 | - |
| Transmission mount bolts | 68--92 | 50--68 | - |
| Rear insulator bolts | 79 | 58 | - |
| Extension housing bolts | 25--30 | 19--22 | - |
| Transmission fluid pan bolts | 12--15 | 9--11 | - |
| Front pump bolts | 24--30 | 18--22 | - |
| Front pump support bolts | 20--26 | 15--19 | - |
| Harness electrical connector bolt | 4.0--5.6 | - | 36--49 |
| Inspection cover bolts | 11 | 8 | - |
| Main control valve body bolts | 9--11 | - | 80--97 |
| Main control valve body cover plate bolts | 9--11 | - | 80--97 |
| Main control valve body separator plate bolts | 9--11 | - | 80--97 |
| Main control valve body reinforcement plates | 10 | - | 89 |
| Manual lever shaft nut | 26--37 | 20--27 | - |
| Manual lever shaft outer nut | 30--35 | 23--25 | - |
| Fluid cooler line case fittings | 20--26 | 15--19 | - |
| Pressure tap plugs | 8--16 | - | 71--141 |
| Rear driveshaft bolts | 88--119 | 65--87 | - |
| Starter bolts | 22--28 | 17--20 | - |
| TCC solenoid bolt | 10 | - | 89 |
| Torque converter drain plug | 28--30 | 21--22 | - |
| Torque converter nuts | 27--46 | 20--33 | - |
| Digital transmission range (TR) sensor bolts | 7--10 | - | 62--88 |
| Transmission bolts | 40--55 | 30--40 | - |
| Vehicle speed sensor (VSS) plug bolt | 7--10 | - | 62--88 |
| Output shaft speed (OSS) sensor bolt | 12 | 9 | - |
| Starter B+ cable | 9--14 | - | 80--123 |
| Exhaust manifold bolts | 34--46 | 25--33 | - |
| Exhaust pipe bolts | 34--46 | 25--33 | - |
| Transmission vent tube | 8--16 | - | 71--141 |
| Manual control valve detent lever spring bolt | 10 | - | 89 |
| Cooler tube nut to case fitting | 18 | 13 | - |
| Rear differential retaining nuts (front) | 77--103 | 57--75 | - |
| Rear differential retaining bolts and nuts (rear) | 60--80 | 45--59 | - |
| Transmission linkage | 19--26 | 14--19 | - |
| Shift cable bracket | 14 | 10 | - |