Forward Clutch: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

MATERIAL SPECIFICATION

Item	Specification
MERCON® V Automatic Transmission Fluid XT-5-QM	MERCON® V

NOTE: If the seals on the forward clutch piston show any signs of damage, a new forward clutch piston must be installed.

NOTE: Inspect the clutch components for damage or wear. Install new components as necessary.

Check the fluid passages for obstructions. All fluid passages must be clean and free of obstructions.
Inspect the clutch plates for damage.
Inspect the clutch springs.
Inspect the needle bearing and seal rings for damage.
Check clutch hub thrust surfaces for damage.
Check clutch plates for flatness and fit on the clutch hub serrations.

Disassemble the parts in the order indicated in the following illustration and table.

Fig 2: Identifying Disassemble Order Of Forward Clutch
Courtesy of FORD MOTOR CO.
To assemble, reverse the disassembly procedure.